Increasing energy efficiency is included in the UN Sustainable Development Goals (SDGs) to be achieved by the year 2030. Enhancing energy efficiency is also one of the priority areas for improving the operational efficiency of any oil production enterprise. The energy management system of enterprises has been founded and implemented on the basis of the international standard ISO 50001:2018 and it works successfully. The energy efficiency strategy is formulated in the energy policy and integrated into the business model of the companies. Companies receive significant energy savings in the exploration and production segments through technical, technological, and organizational measures. This article shows the main directions for improving the energy efficiency of the artificial lift well stock and the results of their implementation. The main constraints on the implementation of the energy efficiency policy of oil-producing enterprises have been identified and directions for improvement of energy-saving structure have been proposed. The article proposes strategic-level classification of energy-saving measures, which is based on assessment and comparison of implementation costs, payback period, and takes into account investments into artificial lift technology, therefore allowing investment priorities in the energy management sphere to be distinguished. Advanced directions for investment in oil-production technology have been identified, and an algorithm of development and implementation of key indicators of energy consumption efficiency has been proposed.
This article provides the results of the first attempt to substantiate the rates of energy consumption and energy savings during the well-drilling process. It is proposed to accept the electrical energy consumption rate as a planned indicator of consumption of resources in the production of a unit of work of a specified quality. For a comprehensive assessment of the efficiency of use of energy resources during production of similar or substitute work, we determined specific energy consumption (designed, planned, actual), which includes direct consumption of all energy types in the production of a unit of work for basic and auxiliary production and operational needs, including from the consumption volume of mentioned resources and energy supply. Classification of consumption rates of electrical energy according to its action period and size scale has been proposed. The composition and amount of energy consumption rates during well-drilling have been described. The technological, expedition, and group rates of electricity consumption for drilling wells during design, survey, and technological work were determined. Electricity input items in drilling operations have been determined. For the first time, a set of measures to reduce energy costs during drilling is shown. The diagram developed for assessment of well performance allows prediction of technological and expedition rates of electricity consumption. Its creation, knowledge/understanding, implementation, analysis, and assessment by means of telemetry will allow evaluation of energy consumption when simulating drilling operations with varying drilling parameters. It will also provide an opportunity to select optimal technological or expedition rates of electricity consumption, taking account of drilling components at each depth: maximum drilling rate under constant weight on bit or maximum penetration. Based on the diagram, organizational and technical measures are proposed to save energy resources and reduce their consumption. The proposed measures allow saving up to 30–40% on energy costs.
12 February 2022 in Management Systems in Production Engineering
The article contains the analysis of factors influencing the efficiency of work of equipment maintenance, repair and operation (MRO) units of industrial enterprises. We have systematized various classifications of these factors, which were proposed in economic literature by different authors. We have divided the factors into following groups: general and local; primary and secondary; external and internal; major and non-essential; direct and oblique; reducing and boosting the expenses on equipment MRO and repair cost; production and non-production; depending on management and independent; economic, operation, organization ones; structural and production-technical ones; which are interconnected. It has been proposed to classify factors influencing the efficiency of equipment MRO units into five groups: economic, exploitation, organization, production-technical and structural ones. Using expert evaluation method, the factors have been divided into three groups according to degree of their influence on efficiency of work of equipment MRO units of industrial enterprises. The priority was given to the factors of the first group, having decisive influence on formation of efficiency. The most significant factors have been identified. In opinion of experts, these factors include: method of organization of work of equipment MRO service; level of economic autonomy of MRO enterprise in terms of organization of equipment MRO; financial and market situation of enterprise; the degree of repair complexity of production equipment.
1 January 2017 in Journal of Engineering Physics and Thermophysics
Complexity of grinding process and phenomena entailing it not always allow reaching required technological results, especially while machining surfaces of parts made of tough-to-machine steels, which are liable to crack propagation. Cracks can occur in these parts during grinding due to considerable temperature difference along the section, which can cause formation of high temporary internal tensile stress. Application of cooled air in grinding process exerts considerable influence over temperature decrease in cutting area. In addition, it depends not only on heat exchange, but also on properties of cold air flow. The greatest effect of temperature decrease can be reached by injection of cold air flow in cutting area with implementation of vortex effect, which occurs in swirl flow of compressed air originating in vortex tube. The study of heat generation during machining by tools with discontinuous cutting surface and vortex air cooling was carried out. Obtained thermophysical parameters of vortex air cooling (increase in speed of stream flowing, expansion degree, share of cold stream and decrease in humidity of air stream) allow reducing heat density due to growth of cooling effect in grinding zone. On the base of experimental studies we developed recommendations for choice of optimal grinding modes by tool with discontinuous cutting surface and vortex air cooling of flat parts made of steels being liable to cracking.