China’s rare earth reserves and consumption are the highest in the world. Rare earth metals and alloys play a pivotal role in the domains of permanent magnetic materials, hydrogen storage materials, luminescent materials, abrasive materials, etc. The molten salt electrolysis process is the most widely used method for producing light rare earth metals and alloys in China, with distinct advantages such as continuous production and short process flow. This article focuses on the process technology of preparing rare earth metals and alloys by electrolyzing rare earth oxides in fluoride systems. This article summarizes the effects of process parameters such as cathode and anode structures, electrolysis temperature, and current density on the direct recovery and current efficiency of the preparation of light rare earth metals (La, Ce, Pr, Nd), RE–Mg (RE for rare earth) alloys, RE–Al alloys, RE–Ni alloys, and other rare earth alloys. Meanwhile, the disadvantages of the electrolytic cells and electrode configurations that are currently used in industrial production are discussed. Accordingly, the future prospects of molten salt electrolysis technology in the preparation of rare earth metals and alloys are clarified.

The Kaldor furnace smelting process is currently the mainstream process for treating copper anode slime, but the existence of copper, tellurium and other impurities has adverse effects on the recovery of gold and silver during the Kaldor furnace smelting stage. Therefore, it is necessary to pretreat the copper anode slime to remove these impurities before Kaldor furnace reduction smelting. However, the current pretreatment process of copper anode slime generally has the problem of low removal efficiency of copper and tellurium, and little research on the occurrence state of main metals in copper anode slime. Therefore, this study quantitatively determined the phase composition of Cu, Te, Pb, Bi, As, Sb, Se, Ag and Au, and hydrogen peroxide was introduced to enhance the leaching of impurities. The leaching behavior of each metal in copper anode slime was investigated in detail. The results demonstrate that Cu and Te in the copper anode slime mainly exist in the form of CuO and CuSO₄ and Te and AuTe₂, respectively. More than 99% of the Cu and 97% of the Te were leached out using 250 g/L H₂SO₄ and 28.8 g/L H₂O₂ with a leaching pressure of 0.8 MPa at 150 °C for 2 h, while the leaching of Au and Ag was both < 0.03%. The removal of Cu and Te and the enrichment of precious metals were achieved. This study provides a rich theoretical reference for the optimization of the Kaldor furnace process.

The treatment of radioactive wastewater is one of the major problems in the current research. With the development of nuclear energy, the efficient removal of ⁹⁹TcO₄⁻ in radioactive wastewater has attracted the attention of countries all over the world. In this study, a novel functional polyamide polymer p-(Amide)-PAM was synthesized by the two-step method. The experimental results show that p-(Amide)-PAM has good adsorptive properties for ⁹⁹TcO₄⁻/ReO₄⁻ and has good selectivity in the nitric acid system. The kinetics of the reaction of p-(Amide)-PAM with ⁹⁹TcO₄⁻/ReO₄⁻ was studied. The results show that p-(Amide)-PAM has a fast adsorption rate for ⁹⁹TcO₄⁻/ReO₄⁻, the saturated adsorption capacity reaches 346.02 mg/g, and the material has good reusability. This new polyamide-functionalized polyacrylamide polymer material has good application prospects in the removal of ⁹⁹TcO₄⁻ from radioactive wastewater.

As a metal of strategic value, tungsten plays an important part in civil and military applications. Currently, China is the biggest tungsten producer all over the world, and the metallic smelting technologies for tungsten are well established. However, the harmless recovery and treatment procedures for tungsten residue remain rather underdeveloped. The treatment of tungsten residue generally includes the recovery of valuable metals (e.g., scandium, tantalum, and niobium) and the solidification of toxic elements (e.g., arsenic, lead, and chromium), which may control the transfer of these elements and metals. If treated improperly, the resource of tungsten residue may be wasted, and potential environmental risks could arise. Therefore, the safe disposition of tungsten residue has become the limit factor and an urgent problem to be solved for the sustainable development of tungsten-related industries. In this regard, we reviewed the industrial background of tungsten and the composition and toxicity characteristics of tungsten residue. In addition, particular attention was paid to the harmless utilization processes and technologies for tungsten residue, which were then systematically compared in terms of the applicable situations as well as their advantages and shortcomings. Finally, the development trend for the harmless utilization of tungsten residue was discussed, and some proposals for further studies were provided.

An experimental device was developed with a diaphragm and NdOF was used instead of Nd₂O₃ to solve the problem of analysis errors. A more accurate method for measuring the dissolution of Nd₂O₃ in the LiF–NdF₃ molten salt system was reported.