The existing research on coal gangue identification based on vibration usually assumes that coal gangue particles are ideal shapes. To understand the vibration response difference in hydraulic support caused by coal and gangue with real shapes, this paper uses a three-dimensional (3D) scanning technology to determine the real shape of coal particles. The process of coal and gangue impacting the tail beam at different angles was simulated in the LS-DYNA software package, and the effects of shape parameters, velocity, and coal strength on the difference in vibration signals caused by the two were analyzed statistically. The conclusions are as follows: the vibrational response of the tail beam is concentrated mainly in the area between the ribs. The regularity of the velocity signal caused by gangue is better than the regularity of the velocity signal caused by coal, and the attenuation speed of the acceleration signal of gangue is slower than the attenuation speed of the acceleration signal of coal. The probability distributions of the velocity and acceleration responses were analyzed statistically, and the results show that the results from coal can be well fitted by a logarithmic normal function, and the standard deviations of velocity and acceleration are 0.05591 and 489.8, respectively. The gangue results are fitted by the gamma function and the Weibull function, and the standard deviations are 0.13531 and 737.9, respectively, showing that the fitting function has the potential to be used as the basis for coal gangue identification. The change in coal strength has little effect on the vibration response of the tail beam. With increasingly falling velocity, the vibration signal intensity of the tail beam increases, but the discrimination between coal and gangue weakens; therefore, measures should be taken to reduce the falling velocity of the rock mass. The research results of this paper can provide a reference for further study of coal gangue identification methods based on vibration.

In the process of coal mining, the canopy and column play an important role in the safety support of hydraulic support. However, due to the complex and changeable coal seam conditions, the hydraulic support is significantly affected by the impact load. This paper aims to reveal the dynamic characteristics of canopy and column under impact load. Firstly, the dynamic model of hydraulic support is established, and the impact response of each hinge point of the canopy is analyzed. Secondly, based on the fluid–structure interaction (FSI) theory, the two-way FSI model of the column is established, and the structural change of the column and the flow field characteristics in the cylinder under the impact load are analyzed. The results show that the front column hinge is more prone to impact failure under impact load. The impact load has a significant impact on the two-level cylinder, the pressure in the cylinder increases, and an eddy current occurs on both sides of the bottom of the cylinder. The research results can provide references for the structural optimization of the hydraulic support with anti-impact load and the strength design of the column.

Top coal caving is an important way of thick coal seam mining. The current coal gangue identification technology is not mature, resulting in a low degree of automation of coal caving. The current numerical simulation pays little attention to the real shape of rocks. This paper aims to reveal the vibration response of the tail beam under the action of real shape coal gangue particles. First, the real shape rock and hydraulic support model are established, and the relationship between the Rock Mixed Ratio (RMR) and the vibration signal characteristics during the impact process are studied. The influence of falling velocity and coal strength on this relationship are analyzed. Finally, the influence of motion mode on this relationship is analyzed and discussed. The numerical results show that the increase of the RMR can significantly enhance the velocity and acceleration signals of the tail beam, and the signals caused by different RMR are still different under different velocities and strengths. The best recognition effect can be obtained when the coal gangue particles slip on the hydraulic support, and the effect is the the worst when the coal gangue particles impact upon and roll on the hydraulic support. The conclusion provides directions for further study of coal gangue identification based on vibration.

The broken top coal and gangue in the fully mechanized cave mining will be released from the rear of the hydraulic support in the form of bulk. In this process, the medium properties through the coal opening can be judged by monitoring the vibration signal on the tail beam. Based on the coupling method of the discrete element method (DEM) and the finite element method (FEM) in LS-DYNA, this article simulates the whole process of coal caving, establishes the finite element model of the tail beam of hydraulic support and the discrete element model of coal gangue particles, and analyzes the influence of coal caving step distance, mining and caving ratio, and pitching angle of the mining field on the application effect of the vibration identification method. The coal caving step distance has a great influence on the recognition effect, and some bottom coal should be appropriately sacrificed to reduce the gangue content. The application effect of the vibration identification method is good under different mining and caving ratios. Downward mining can cause gangue to be released in advance, making the recognizable signal lag behind the change of gangue content, while upward mining will lose a part of the coal, but the application of vibration recognition is better than downward mining.

As key supporting equipment in coal mining, hydraulic supports are vulnerable to impact pressure from roof movement and deformation. In this paper, a mechanical-hydraulic co-simulation platform for hydraulic supports is established. Moreover, the rationality of the simulation platform is verified. Based on this platform, the rigid-flexible coupling impact dynamics model of hydraulic support is built. Finally, by delaying the opening time of the relief valve, the energy dissipation problem of the relief valve hysteresis effect on the hydraulic support system under the rotary impact is discussed. The results indicate that the rotary load acting on the hydraulic support decreases gradually with the backward movement of the roof rotary position, which causes the peak pressure in the column to decrease (by 69 MPa). The hinge point load of different parts shows different load transfer laws. The hysteresis effect of the relief valve prolongs the energy release time of the system, increasing the pressure in the column by 23 MPa. The instantaneous opening speed of the relief valve spool reaches 15.7 m/s, and the hinge point between the top beam and the column is most sensitive to the hysteresis effect (impact coefficient increases by 0.63).