Recent advances in automation and sensor technology have enabled the use of industrial robots for complex tasks that require intelligent decision making. Vision sensors have been the most successfully used sensor in many high value industrial applications. Over the recent years, weld seam tracking has been a topic of interest, as most of the existing robotic welding systems operate on basis of pre-programmed instructions. Such automated systems are incapable of adapting to unexpected variations in the seam trajectory or part fit-up. Applications such as tungsten inert gas (TIG) welding of aerospace components require high tolerances and needs intelligent decision making. Such decision making procedure has to be based on the weld groove geometry at any instance. In this study, a novel algorithm along with an automated system was developed for estimating the joint profile and path tracking of a three dimensional (3D) weld groove. A real-time position based closed-loop system was developed with a six axis industrial robot and a laser triangulation based sensor. The system was capable of finding the 3D weld joint profile and position in real-time, and make intelligent decisions accordingly. Raw data from a vision sensor was processed through a novel algorithm to obtain X and Z co-ordinates at an accuracy of 8.3μm and 43μm respectively at an acquisition speed of 2.5 profiles per second. The algorithm was also capable of measuring the weld gaps with an accuracy of 28μm. Finally, the developed system was successfully used for three dimensional seam tracking, and demonstrates an accuracy of ±0.5mm at a tracking a speed of 2mm/s.
This research was conducted to allow real-time transmission, processing and presentation of data to swimming coaches and subsequently their swimmers in a training environment. This was done using an integrated system which comprised of a wireless sensor node, vision components and both force and pressure measurement technologies. Filtering approaches and signal processing algorithms were used to allow real-time data analysis on the node. Immediate feedback to the coach and sports scientist on poolside allows for a swimmer to be given quantifiable coaching tips and enables them to adjust their performance based on the results obtained. The system has reduced the time for processing acquired data and has delivered novel monitoring devices suitable for the harshness of the pool environment
An experimental investigation into the relationship between the interfacial electroadhesive force and applied voltage up to 20 kV has been presented. Normal electroadhesive forces have been obtained between a double-electrode electroadhesive pad and three optically flat and different substrate materials: glass, acrylic, and polycarbonate. The results have shown that not all substrate materials are good for the generation of electroadhesive forces. Only 15.7 Pa has been obtained between the pad and the polycarbonate substrate under 20 kV, whereas 46.3 Pa and 123.4 Pa have been obtained on the acrylic and glass substrate, respectively. Based on the experimental data, empirical models, with an adjusted R-square value above 0.995 in all cases, have been obtained for the three substrates. However, it has not been possible to develop a general empirical model which is suitable for all substrates. This further indicates the need for a large quantity of experimental data to obtain robust empirical models for different substrate materials in order to reliably use electroadhesive technologies for material handling applications.