In this paper, ER50-6 steel was fabricated by wire arc additive manufacturing (WAAM) with an A-W GTAW system. The microstructure, mechanical properties, and corrosion behaviors of ER50-6 steel by WAAM were studied. The results showed that, with the GMAW current increased, from the bottom to the top of the sample, the microstructure was fine ferrite and granular pearlite, ferrite equiaxed grains with fine grains at grain boundaries, and columnar ferrite, respectively. The average hardness in the vertical direction of samples 1# and 2# was 146 and 153 HV, respectively. The hardness of sample 2# increased because of the refinement of grain. The pores in the sample increased as the bypass current increased. The higher bypass current also has a deterioration effect on the corrosion behavior of ER50-6 steel.

The microstructure development of 316 LN austenitic stainless steel (316 LNSS) during the aging process is investigated in this article. The thermal aging processes were conducted at 750 °C with different periods ranging from 50 to 500 h. The metallographic results show that the coherent and incoherent twins were present in the original 316 LNSS grains, but dwindled as the aging period increased. After 50 h of aging, many fine, dispersed particles precipitated from the matrix, which were identified as M₂₃C₆ by energy dispersive spectrometer (EDS) and transmission electron microscopy (TEM). Additionally, the impact toughness and Brinell hardness (HBW) changed during the aging, which was closely related to the effects of dispersion strengthening and solution strengthening. A negatively linear relationship between Brinell hardness and Charpy impact energy was established, which could be utilized to predict the degree of thermal embrittlement.

Austenitic stainless steels are extensively used in mechanical engineering. The machined surface integrity has an essential influence on the stress corrosion cracking (SCC) performance of stainless steels. In this paper, the effects of multi-pass turning on the SCC susceptibility of AISI 304 austenitic stainless steel were investigated by correlating the SCC crack density to the machining-induced surface characteristics in terms of roughness, micro-hardness, and residual stress. In the multi-pass turning, the surface roughness and residual stress were the least after the double pass turning, and the surface micro-hardness was the maximum after the triple-pass turning. The SCC susceptibility was evaluated after SCC tests in boiling MgCl₂ solution. The results showed that the weakest SCC sensitivity was observed in double-pass turning 304 stainless steel, while the most susceptible SCC was found in triple-pass turning. Compared with the double-pass turning, the increase in SCC sensitivity of triple-pass turning was attributed to the larger roughness, higher micro-hardness and greater residual tensile stresses.

The low-cycle fatigue behavior of a Z3CN20.09M austenitic stainless steel was investigated and its fatigue life in high temperature water was compared to that in the air at room temperature. It is found that the fatigue life in water at 300 °C was shorter than that in air, and it decreased with the decreasing strain rate from 0.4% to 0.004%/s. The ductile striations having streamed down features were observed at the strain rate of 0.004%/s, indicating that Z3CN20.09M austenitic stainless steel experienced anodic dissolution. The fatigue life obtained in the present experiment was consistent with that using prediction models.

The corrosion behaviors of A106B carbon steel and 304L stainless steel (SS) in seawater with different Cu²⁺ concentrations were studied by the immersion test and the potentiodynamic polarization test. The results showed that with the increasing Cu²⁺ concentration, the mass lot rates of A106B and 304L SS all increased in the immersion test, and compared with A106B, the mass lot rates of 304L SS were all smaller. In the potentiodynamic polarization test, following the concentration of Cu²⁺ increased, the corrosion potential of A106B firstly shifted negatively; then, when Cu²⁺ increased to 100ppm, the polarization curve moved to the upper right direction; namely, both the corrosion potential and corrosion electrical density increased. The corrosion potential of 304L SS increased with the increasing Cu²⁺, and the passive region was reduced; the pitting sensitivity improved.

AISI 904L stainless steel (904L SS) is a promising material for nuclear power plant primary circuits due to its superior corrosion resistance, but its corrosion behavior under simulated high-temperature and high-pressure water environments with different microstructures remains poorly understood. In order to systematically investigate and clarify the electrochemical behavior and corrosion behavior under stress of 904L SS with three different microstructures (as-received, sensitized, and solution-treated) in a simulated primary circuit water environment of a nuclear power plant, experiments are conducted using dynamic polarization, electrochemical impedance spectroscopy (EIS), and U-bend immersion methods. The results show that temperature has a significant effect on corrosion resistance. As the temperature increases, the impedance of all microstructures decreases significantly, the passivation zone narrows, and the corrosion current density increases. Under high-temperature and high-pressure conditions, the corrosion resistance of the sensitized samples is the worst, while the samples treated with solution have the best overall performance. That is, microstructural optimization through solution treatment can effectively enhance the high-temperature and high-stress corrosion resistance of 904LSS in the primary circuit water environment.