An algorithm for automatically planning trajectories designed for painting large objects is proposed in this paper to eliminate the difficulty of painting large objects and ensure their surface quality. The algorithm was divided into three phases, comprising the target point acquisition phase, the trajectory planning phase, and the UR5 robot inverse solution acquisition phase. In the target point acquisition phase, the standard triangle language (STL) file, algorithm of principal component analyses (PCA), and k-dimensional tree (k-d tree) were employed to obtain the point cloud model of the car roof to be painted. Simultaneously, the point cloud data were compressed as per the requirements of the painting process. In the trajectory planning phase, combined with the maximum operating space of the UR5 robot, the painting trajectory of the target points was converted into multiple traveling salesman problem (TSP) models, and each TSP model was created with a genetic algorithm (GA). In the last phase, in conformity with the singularities of the UR5 robot’s motion space, the painting trajectory was divided into a recommended area trajectory and a non-recommended area trajectory and created by the analytical method and sequential quadratic programming (SQP). Finally, the proposed algorithm for painting large objects was deployed in a simulation experiment. Simulation results showed that the accuracy of the algorithm could meet the requirements of painting technology, and it has promising engineering practicability.
Honeycomb core sandwich plates are widely used as a lightweight, high-strength sound insulation material. However, they do not perform well in specific frequency bands. Acoustic metamaterials can break the law of mass in specific frequency bands and have high sound transmission loss (STL); however, the resonance frequency is difficult to regulate. To solve this problem, this paper first proposes an infinitely large metamaterial honeycomb core sandwich plate, which can generate newly tuned piezoelectric resonance frequencies, and we study its STL. The structure has piezoelectric patches arranged in sub-wavelength arrays with inductance shunting circuits that are elastically connected to both sides of the honeycomb core sandwich plate. The effective dynamic mass density and effective dynamic bending stiffness of the metamaterial plates were obtained using the effective medium (EM) method. A theoretical model for the numerical calculation of oblique STL and diffuse-field STL was established by the structural bending wave method. The finite element simulation method was used to verify that the metamaterial plates can generate three peaks at 1147 Hz, 1481 Hz and 1849 Hz in oblique or diffuse-field STL curves, which reached 57 dB, 86 dB and 63 dB, respectively, and are significantly better than the plate rigidly connected with piezoelectric sheets and the bare plate with the same mass. In order to better understand the characteristics of STL, the explicit functions of the resonance frequencies were derived. Key influencing factors were analyzed, and the regulation law of new piezoelectric resonance frequencies was clarified.
Active control is currently a hot-button issue in the research of reducing vibration and noise created by rolling piston compressors. Active control can effectively suppress the modal vibration of the structure and reduce the modal resonance acoustic radiation. This paper, which focuses on the active control of the compressor shell’s multiple modes with the control of acoustic radiation power being the research objective, studies the relationship between vibration modes and acoustic radiation modes of the compressor shell and the primary sources of noise. An improved Filtered-U least mean square (FULMS) algorithm for compressor vibration and noise control, which is based on the Nesterov accelerated adaptive moment estimation (NADAM) optimization algorithm, is proposed to determine the multi-order modes to be controlled from the perspective of sound energy, and a particle swarm algorithm is used to determine the location and number of secondary sources. The active control model of the compressor shell was established by using the joint simulation platform, and the performance of the improved algorithm was verified and analyzed by the simulation test process. The results show that compared with the traditional FULMS algorithm, the improved FULMS algorithm has better active vibration control effect, higher convergence speed and can effectively suppress structural mode vibration in a short period time.
Multi-loop spherical mechanisms are extremely beneficial for creating versatile mechanical devices, including robotic joints and surgical tools, since multi-loop spherical mechanisms possess unique capabilities to operate in spatial situations with relatively simple movement. Nevertheless, the research on multi-loop spherical mechanisms with spherical sliders containing spherical prismatic pairs is lacking. Therefore, the main innovation of this paper is to propose the Stephenson-III two-loop spherical mechanism that possesses a spherical slider containing a spherical prismatic pair and to analyze the proposed spherical mechanism’s motion characteristics. An algebraic approach was employed to obtain the branch graphs of the proposed spherical mechanism with a spherical slider. The branch graphs were categorized into two types, according to whether branch points existed. With the algebraic approach, loop equations of the two spherical kinematic chains inside the proposed spherical mechanism were established to identify the input–output curves and singularity curves, with which the branch graphs were obtained. With the branch graphs, the joint rotation spaces (JRSs) of the proposed mechanism were recognized and so were the dead center positions, branches, sub-branches, and branch points. The results from the mathematical analysis were simulated and verified by three-dimensional (3D) models of the proposed spherical mechanism. The analytical results demonstrate that the spherical prismatic pair diversifies the motion of the proposed spherical mechanism by producing rotational sliding movement, which can cover the entire circumference of a specific greater circle on the proposed mechanism’s sphere.
15 December 2022 in Mathematical Problems in Engineering
In industrial automation, an important task of robot system is to grasp moving objects. In order to grasp the moving target on the conveyor belt in the shortest time, this paper proposes a method of location prediction and interception grasping of the target object, and puts forward the corresponding time-optimal grasping point search algorithm. In order to reduce the motion impact of the manipulator and meet the kinematic constraints, the velocity planning curve of the normalized quintic polynomial was adopted to plan the motion of the manipulator in the joint space. In order to express the algorithm more clearly, the position-time function of the moving object and the position-time virtual function of the robot are introduced, and the time optimal grasping point appears at the intersection of the two functions. Finally, the method is verified by simulation analysis.