Driven by the ongoing migration towards Industry 4.0, the increasing adoption of artificial intelligence (AI) has empowered smart manufacturing and digital transformation. AI enhances the migration towards industry 4.0 through AI-based decision-making by analyzing real-time data to optimize different processes such as production planning, predictive maintenance, quality control etc., thus guaranteeing reduced costs, high precision, efficiency and accuracy. This paper explores AI-driven smart manufacturing, revolutionizing traditional approaches and unlocking new possibilities throughout the major phases of the industrial equipment lifecycle. Through a comprehensive review, we delve into a wide range of AI techniques employed to tackle challenges such as optimizing process control, machining parameters, facilitating decision-making, and elevating maintenance strategies within the major phases of an industrial equipment lifecycle. These phases encompass design, manufacturing, maintenance, and recycling/retrofitting. As reported in the 2022 McKinsey Global Survey (https://www.mckinsey.com/capabilities/quantumblack/our-insights/the-state-of-ai-in-2022-and-a-half-decade-in-review), the adoption of AI has witnessed more than a two-fold increase since 2017. This has contributed to an increase in AI research within the last six years. Therefore, from a meticulous search of relevant electronic databases, we carefully selected and synthesized 42 articles spanning from 01 January 2017 to 20 May 2023 to highlight and review the most recent research, adhering to specific inclusion and exclusion criteria, and shedding light on the latest trends and popular AI techniques adopted by researchers. This includes AI techniques such as Convolutional Neural Networks (CNN), Generative Adversarial Networks (GAN), Bayesian Networks, Support Vector Machines (SVM) etc., which are extensively discussed in this paper. Additionally, we provide insights into the advantages (e.g., enhanced decision making) and challenges (e.g., AI integration with legacy systems due to technical complexities and compatibilities) of integrating AI across the major stages of industrial equipment operations. Strategically implementing AI techniques in each phase enables industries to achieve enhanced productivity, improved product quality, cost-effectiveness, and sustainability. This exploration of the potential of AI in smart manufacturing fosters agile and resilient processes, keeping industries at the forefront of technological advancements and harnessing the full potential of AI-driven solutions to improve manufacturing processes and products.

As an inevitable process, the number of older adults is increasing in many countries worldwide. Two of the main problems that society is being confronted with more and more, in this respect, are the inter-related aspects of feelings of loneliness and social isolation among older adults. In particular, the ongoing COVID-19 crisis and its associated restrictions have exacerbated the loneliness and social-isolation problems. This paper is first and foremost a comprehensive survey of loneliness monitoring and management solutions, from the multidisciplinary perspective of technology, gerontology, socio-psychology, and urban built environment. In addition, our paper also investigates machine learning-based technological solutions with wearable-sensor data, suitable to measure, monitor, manage, and/or diminish the levels of loneliness and social isolation, when one also considers the constraints and characteristics coming from social science, gerontology, and architecture/urban built environments points of view. Compared to the existing state of the art, our work is unique from the cross-disciplinary point of view, because our authors’ team combines the expertise from four distinct domains, i.e., gerontology, social psychology, architecture, and wireless technology in addressing the two inter-related problems of loneliness and social isolation in older adults. This work combines a cross-disciplinary survey of the literature in the four aforementioned domains with a proposed wearable-based technological solution, introduced first as a generic framework and, then, exemplified through a simple proof of concept with dummy data. As the main findings, we provide a comprehensive view on challenges and solutions in utilizing various technologies, particularly those carried by users, also known as wearables, to measure, manage, and/or diminish the social isolation and the perceived loneliness among older adults. In addition, we also summarize the identified solutions which can be used for measuring and monitoring various loneliness- and social isolation-related metrics, and we present and validate, through a simple proof-of-concept mechanism, an approach based on machine learning for predicting and estimating loneliness levels. Open research issues in this field are also discussed.

Loneliness and social isolation are subjective measures associated with the feeling of discomfort and distress. Various factors associated with the feeling of loneliness or social isolation are: the built environment, long-term illnesses, the presence of disabilities or health problems, etc. One of the most important aspect which could impact feelings of loneliness is mobility. In this paper, we present a machine-learning based approach to classify the user loneliness levels using their indoor and outdoor mobility patterns. User mobility data has been collected based on indoor and outdoor sensors carried on by volunteers frequenting an elderly nursing house in Tampere region, Finland. The data was collected using Pozyx sensor for indoor data and Pico minifinder sensor for outdoor data. Mobility patterns such as the distance traveled indoors and outdoors, indoor and outdoor estimated speed, and frequently visited clusters were the most relevant features for classifying the user’s perceived loneliness levels.Three types of data used for classification task were indoor data, outdoor data and combined indoor-outdoor data. Indoor data consisted of indoor mobility data and statistical features from accelerometer data, outdoor data consisted of outdoor mobility data and other parameters such as speed recorded from sensors and course of a person whereas combined indoor-outdoor data had common mobility features from both indoor and outdoor data. We found that the machine-learning model based on XGBoost algorithm achieved the highest performance with accuracy between $90\%$ and $98\%$ for indoor, outdoor, and combined indoor-outdoor data. We also found that Lubben-scale based labelling of perceived loneliness works better for both indoor and outdoor data, whereas UCLA scale-based labelling works better with combined indoor-outdoor data.

This paper presents a data-driven approach for the prognosis of the gradual behavioural deterioration of conveyor belts used for the transportation of pallets between processing workstations of discrete manufacturing systems. The approach relies on the knowledge of the power consumption of a conveyor belt motor driver. Data are collected for two separate cases: the static case and dynamic case. In the static case, power consumption data are collected under different loads and belt tension. These data are used by a prognostic model (artificial neural network (ANN)) to learn the conveyor belt motor driver’s power consumption pattern under different belt tensions and load conditions. The data collected during the dynamic case are used to investigate how the belt tension affects the movement of pallets between conveyor zones. During the run time, the trained prognostic model takes real-time power consumption measurements and load information from a testbench (a discrete multirobot mobile assembling line) and predicts a belt tension class. A consecutive mismatch between the predicted belt tension class and optimal belt tension class is an indication of failure, i.e., a gradual loss of belt tension. Hence, maintenance steps must be taken to avoid further catastrophic situations such as belt slippages on head pulleys, material slippages and belt wear and tear.

In the food and beverage industry, many foods, beers, and soft drinks need to be pasteurized in order to minimize the effect of micro-organisms on the physical stability, quality, and flavour of the product. Although modern tunnel pasteurizers provide integrated solutions for precise process monitoring and control, a great number of packaging plants continue to operate with legacy pasteurizers that require irregular manual measurements to be performed by shop floor operators in order to monitor the process. In this context, the present paper presents zPasteurAIzer, an end-to-end system that provides real-time quality monitoring for legacy tunnel pasteurization machines and constitutes a low-cost alternative to replacement or the upgrading of installed equipment by leveraging IoT technologies and AI-enabled virtual sensing techniques. We share details on the design and implementation of the system, which is based on a microservice-oriented architecture and includes functionalities such as configuration of the pasteurizer machine, data acquisition, and preprocessing methodology as well as machine learning-based estimation and live dashboard monitoring of the process parameters. Experimental work has been conducted in a real-world use case at a large brewing manufacturing plant in Greece, and the results indicate the value and potential of the proposed system.

Machine learning (ML) techniques are widely adopted in manufacturing systems for discovering valuable patterns in shopfloor data. In this regard, machine learning models learn patterns in data to optimize process parameters, forecast equipment deterioration, and plan maintenance strategies among other uses. Thus, this article presents the dataset collected from an assembly line known as the FASTory assembly line. This data contains more than 4,000 data samples of conveyor belt motor driver's power consumption. The FASTory assembly line is equipped with web-based industrial controllers and smart 3-phase energy monitoring modules as an expansion to these controllers. For data collection, an application was developed in a timely manner. The application receives a new data sample as JavaScript Object Notation (JSON) every second. Afterwards, the application extracts the energy data for the relevant phase and persists it in a MySQL database for the purpose of processing at a later stage. This data is collected for two separate cases: static case and dynamic case. In the static case, the power consumption data is collected under different loads and belt tension values. This data is used by a prognostic model (Artificial Neural Network (ANN)) to learn the conveyor belt motor driver's power consumption pattern under different belt tension values and load conditions. The data collected during the dynamic case is used to investigate how the belt tension affects the movement of the pallet between conveyor zones. The knowledge obtained from the power consumption data of the conveyor belt motor driver is used to forecast the gradual behavioural deterioration of the conveyor belts used for the transportation of pallets between processing workstations of discrete manufacturing systems.