Electrodialysis (ED) is a promising technology suitable for nutrient recovery from a wide variety of liquid waste streams. For optimal operating conditions, the limiting current density (LCD) has to be determined separately for each treated feed and ED equipment. LCD is most frequently assessed in the NaCl solutions. In this paper, five graphical methods available in literature were reviewed for LCD determination in a series of five feed solutions with different levels of complexity in ion and matrix composition. Wastewater from microbial fermentation was included among the feed solutions, containing charged and uncharged particles. The experiments, running in the batch ED with an online conductivity, temperature, and pH monitoring, were conducted to obtain data for the comparison of various LCD determination methods. The results revealed complements and divergences between the applied LCD methods with increasing feed concentrations and composition complexity. The Cowan and Brown method had the most consistent results for all of the feed solutions. Online conductivity monitoring was linearly correlated with the decreasing ion concentration in the feed solution and corresponding LCD. Therefore, the results obtained in this study can be applied as a base for the automatized dynamic control of the operating current density–voltage in the batch ED. Conductivity alone should not be used for the ED control since LCD depends on the ion exchange membranes, feed flow, temperature and concentration, ionic species, their concentration ratios, and uncharged particles of the feed solution.

Sustainability and circularity are currently two relevant drivers in the development and optimisation of industrial processes. This study assessed the use of electrodialysis (ED) to purify synthetic erythritol culture broth and for the recovery of the salts in solution, for minimising the generation of waste by representing an efficient alternative to remove ions, ensuring their recovery process contributing to reaching cleaner standards in erythritol production. Removal and recovery of ions was evaluated for synthetic erythritol culture broth at three different levels of complexity using a stepwise voltage in the experimental settings. ED was demonstrated to be a potential technology removing between 91.7–99.0% of ions from the synthetic culture broth, with 49–54% current efficiency. Besides this, further recovery of ions into the concentrated fraction was accomplished. The anions and cations were recovered in a second fraction reaching concentration factors between 1.5 to 2.5 times while observing low level of erythritol losses (<2%), with an energy consumption of 4.10 kWh/m³.