The paper provides a description of the potential for the direct current- and alternating current-driven electrospinning of various linear aliphatic polyamides (PA). Sets with increasing concentrations of selected PAs were dissolved in a mixture of formic acid and dichloromethane at a weight ratio of 1:1 and spun using a bar electrode applying direct and alternating high voltage. The solubility and spinnability of the polyamides were investigated and scanning electron microscopy (SEM) images were acquired of the resulting nanofiber layers. The various defects of the spun fibers and their diameters were detected and subsequently measured. Moreover, the dynamic viscosity and conductivity were also subjected to detailed investigation. The most suitable concentrations for each of the PAs were determined according to previous findings, and the solutions were spun using a NanospiderTM device at the larger scale. The fiber diameters of these samples were also measured. Finally, the surface energy of the fiber layers produced by the NanospiderTM device was measured aimed at selecting a suitable PA for a particular application.
20 February 2023 in Journal of Environmental Chemical Engineering
This paper addresses the changing of the process parameters of nozzleless centrifugal spinning (forcespinning). The primary aim of this study was to determine the dependence of the final product on the dosing of the polymer, the rotation speed of the spinneret and the airflow in order to determine the extent of the technological applicability of aqueous polyvinyl alcohol (PVA) and its modifications. PVA was chosen because it is a widely used polymeric solution with environmentally friendly properties and good biodegradability. It is used in the health care and food packaging sectors. The nanofibrous layers were produced by means of a mobile handheld spinning device of our own construction. This mobile application of the spinning machine has several limitations compared to stationary laboratory equipment, mainly due to dimensional limitations. The uniqueness of our device lies in the possibility of its actual use outside the laboratory. In addition to improved mobility, another exciting feature is the combination of nozzleless forcespinning and fiber application using airflow. Dosing, the rotation speed of the spinnerets and the targeted and controlled use of air comprise the fundamental technological parameters for many devices that operate on a centrifugal force system. The rotation rate of the spinnerets primarily affects the production of fibers and their quality, while the airflow acts as a fiber transport and drying medium. The quality of the fibers was evaluated following the preparation of a testing set for the fiber layers. The most suitable combinations of rotation speed and airflow were then used in subsequent experiments to determine the ideal settings for the device. The solution was then modified by reducing the concentration to 16% and adding a surfactant, thus leading to a reduction in the diameters of the resulting fibers. The nanofiber layers so produced were examined using a scanning electron microscope (SEM) in order to analyze the number of defects and to statistically evaluate the fiber diameters.
The electrospinning process that produces fine nanofibrous materials have a major disadvantage in the area of productivity. However, alternating current (AC) electrospinning might help to solve the problem via the modification of high voltage signal. The aforementioned productivity aspect can be observed via a camera system that focuses on the jet creation area and that measures the average lifespan. The paper describes the optimization of polyamide 6 (PA 6) solutions and demonstrates the change in the behavior of the process following the addition of a minor dose of oxoacid. This addition served to convert the previously unspinnable (using AC) solution to a high-quality electrospinning solution. The visual analysis of the AC electrospinning of polymeric solutions using a high-speed camera and a programmable power source was chosen as the method for the evaluation of the quality of the process. The solutions were exposed to high voltage applying two types of AC signal, i.e., the sine wave and the step change. All the recordings presented in the paper contained two sets of data: firstly, camera recordings that showed the visual expression of electrospinning and, secondly, signal recordings that provided information on the data position in the signal function.
Electrospinning is a modern and versatile method of producing nanofibers from polymer solutions or melts by the action of strong electric fields. The complex, multiscale nature of the process hinders its theoretical understanding, especially at the molecular level. The present article aims to contribute to the fundamental picture of the process by the molecular modeling of its nanoscale analogue and complements the picture by laboratory experiments at macroscale. Special attention is given to how the process is influenced by ions. Molecular dynamics (MD) is employed to model the time evolution of a nanodroplet of aqueous poly(ethylene glycol) (PEG) solution on a solid surface in a strong electric field. Two molecular weights of PEG are used, each in 12 aqueous solutions differing by the weight fraction of the polymer and the concentration of added NaCl. Various structural and dynamic quantities are monitored in production trajectories to characterize important features of the process and the effect of ions on it. Complementary experiments are carried out with macroscopic droplets of compositions similar to those used in MD. The behavior of droplets in a strong electric field is monitored using an oscilloscopic method and high-speed camera recording. Oscilloscopic records of voltage and current are used to determine the characteristic onset times of the instability of the meniscus as the times of the first discharge. The results of simulations indicate that, at the molecular level, the process is primarily driven by polarization forces and the role of ionic charge is only minor. Ions enhance the evaporation of solvent and the transport of polymer into the jet. Experimentally measured instability onset times weakly decrease with increasing ionic concentration in solutions with low polymer content. High-speed photography coupled with oscilloscopic measurement shows that the measured instability onset corresponds to the formation of a sharp tip of the Taylor cone. Molecular-scale and macroscopic views of the process are confronted, and challenges for their reconciliation are presented as a route to a true understanding of electrospinning.
This research aimed to create a UV sensor using photochromic pigment in nonwoven form and analyse its fatigue resistance under continuous ultraviolet (UV) light. The photochromic polymeric matrices consist of a photochromic pigment, a polymer, and a photo stabilizer, which enhance the stability of the photochromic systems under light exposure. As a base matrix, we used polyvinyl butyral. Then, we added different amounts of the photochromic pigment 5-chloro-1,3,3-trimethylspiro [indoline-2,3′-(3H) naphtho (2,1-b) (1,4)-oxazine]. We produce photochromic nonwovens by electrospinning a polymeric matrix solution with varying pigment concentrations. The study aimed to create a UV sensor with photochromic nanofibers that are very sensitive to light. It also tested how well it can degrade under continuous UV radiation by looking at its photo fatigue resistance under constant UV irradiation for its final use as a UV sensor material. Using FTIR, CRM, SEM, and XRD techniques, this study investigates the physiochemical properties and photodegradation behaviour of photochromic nonwovens and writes a report on it. The photo-light stability of photochromic materials is a major problem concerning its external stimuli in different substrate forms. It also looks at how well they resist photo-chemically towards the UV light. The fatigue resistance measurements were carried out using a FOTOCHROM3 spectrophotometer under continuous UV irradiance using two different modes. This study evaluated and reported their photodegradation behaviour in cyclic and continuous UV irradiance modes. The tests showed that the prepared photochromic system works well with photostability and can go through more than 20 exposure cycles, each with 100 min of UV light and intensity equal to 1/3 of the sun’s rays on a clear day. Given the PVB applications in our daily lives, it can serve as a UV sensor in numerous industrial applications. Photochromic nanofibers possessing excellent photosensitivity hold immense promise as optical rewritable devices and colourimetric-based UV sensors.