In this study, we explored the effects of a laser cleaning process on the surface properties of an aerospace aluminum alloy. We performed surface cleaning on an AA2024 aluminum alloy. Through SEM and EDS analyses on the surface of the aluminum alloy samples after cleaning, the cleaning effect on the aluminum alloy under different laser energy densities was studied. After laser cleaning, residual stress, hardness, friction, and wear tests were performed on the aluminum alloy samples. The experimental results demonstrated that the oxides on the surface of AA2024 could be effectively removed when the laser energy density was 10.5 J/cm². With an increase in the laser energy density, the friction and wear properties of the AA2024 surface could be improved. Laser cleaning could also generate a new hardened layer and residual tensile stress on the surface of AA2024. This article provides a reference for applying laser cleaning in the aerospace field by studying the structure and mechanical properties of an aluminum alloy after laser cleaning.

The parts of engineering machinery quickly generate rusty oxides in the working process, which seriously affects their service life and safety. How to remove oxides efficiently without damaging the surface of the matrix is a crucial problem. This paper analyzes the critical laser parameters that affect the distribution of material temperature field, which determines the ablation depth of different oxides, by using the central composite experimental design method and taking the surface-ablation depth of Fe₂O₃ and Fe₃O₄ before and after laser cleaning as response variables to establish the prediction model of single removal volume with the help of Comsol Multiphysics software. The results show a positive correlation between ablation depth and peak power density and a negative correlation with scanning speed. In this process, the experimental results show that the prediction model is natural and effective. A flow chart of laser stepwise cleaning of layered corroded oxides can provide theoretical guidance for the laser cleaning of engineering machinery.

This study employed different spot pattern lasers to clean the oxide film on the surface of a TC4 titanium alloy. The variation in temperature field and ablation depth during the laser cleaning process was simulated by establishing a finite element model. The effects of various laser processing parameters on the micromorphology, elemental composition, and surface roughness of the TC4 titanium alloy were analyzed. The results show that as the laser energy density increases, both the temperature field and ablation depth increase as well. Under optimal laser processing parameters, the laser energy density is 5.27 J/cm², with a repetition frequency of 300 kHz and a scanning speed of 6000 mm/s. A comparison of the cleaning effects of Gaussian pulse lasers and Flat-top pulse lasers reveals that the Gaussian pulse laser causes less damage to the TC4 titanium alloy, resulting in lower oxygen content and roughness values after cleaning compared to Flat-top pulse laser cleaning.

In this study, a fiber coupled high power side-pumped Nd:YAG laser system for laser cleaning is presented. Based on the two-rod structure and two stages amplifiers, the maximum average output power of 783 W with corresponding pulse energy of 52 mJ at 15 kHz has been achieved. The fiber coupling efficiencies after the master oscillator, one stage amplifier and two stages amplifiers reach to 99%, 98.3% and 94%, respectively. A laser cleaning machine prototype composed of the master oscillator and one stage amplifier with an average output power of greater than 500 W has been developed and achieved better nondestructive cleaning effect for thermal control coating removal compared with commercial fiber laser cleaning machines. This study provides a new method for developing high power laser sources for nondestructive laser cleaning equipment.

This paper demonstrates the capability of sub-nanosecond, high peak power Yb:YAG/Cr⁴⁺:YAG/YVO₄ passively Q-switched Raman microchip lasers at 1134 nm operated in multiple pulses mode under quasi-continuous-wave (QCW) pumping. Total pulse energy for the Stokes laser was 1.8 mJ with a 4 mm YVO₄ crystal and T_OC = 16%. The corresponding pulse repetition rate reached 225 kHz within a single pumping pulse. By employing a compact plane-concave cavity and 5 mm YVO₄ crystal, the single pulse energy for the Raman laser was further scaled up to 44 μJ. The corresponding peak power was 95 kW. A highest output pulse repetition rate of 87.8 kHz and shortest pulse duration of 464 ps were found for the Raman laser. The results indicate that the Raman microchip laser configuration under QCW LD pumping is a promising approach for developing high peak power, commercial and portable Raman lasers with a pulse duration of several hundred-picoseconds at a pulse repetition rate of hundred kilohertz.

To improve the laser cleaning surface quality of composite layers on Al alloy surfaces, a method of determining the optimal cleaning parameters is proposed that is based on the response surface methodology. It involves constructing a mathematical model of the input variables (laser power, scanning speed, repetition frequency, and defocusing amount). Laser cleaning experiments were conducted to analyze the effects of process parameters on paint removal performance. Using the response surface methodology (RSM), a relationship model was developed to link key factors, including paint layer removal thickness and surface roughness. The results indicate that the optimal process parameters are as follows: a laser power of 291 W, frequency of repetition of 166 kHz, scanning speed of 8425 mm/s, and defocusing amount of −17 mm. A verification test was performed to confirm the optimal parameters for the process. The error ranges for the thickness and roughness of the laser paint removal were within 1.9 μm~3.8 μm and −0.573 μm~−0.419 μm, respectively, indicating that the response surface method can be used to predict and optimize the quality of laser paint removal. These findings provide valuable insights into the laser treatment of composite paint layers on Al alloys and contribute to advances in surface treatment technology for Al alloys.