The indirect evaporative cooler (IEC) has excellent potential to replace or improve conventional vapor compression equipment in HVAC and refrigeration applications. This could be achieved by using the M-cycle (dew-point evaporative cooling technology). This thermodynamic concept makes it possible to derive a large amount of energy from the air stream (as latent heat released during water evaporation into the working air stream) and use it for another air stream (product). Its application has also spread to other sectors, such as water desalination and distillation, power plants, or NOx reduction. This paper provides an overview of the M-cycle mainly in air conditioning (MAC, D-MAC, H-MAC) and refrigeration (MCT, M-condenser). Various integrated solutions are described, showing improved effectiveness in terms of the wet-bulb temperature and the dew point. The design features of consolidated solutions are better In terms of the flow distribution, geometry, or volume. Most of the improvements confirm the great potential of the M-cycle to increase the unit or the system efficiency due to lower energy and water consumption.

Cooling towers, or so-called evaporation towers, use the natural effect of water evaporation to dissipate heat in industrial and comfort installations. Water, until it changes its state of aggregation, from liquid to gas, consumes energy (2.257 kJ/kg). By consuming this energy, it lowers the air temperature to the wet-bulb temperature, thanks to which the medium can be cooled below the ambient temperature. Evaporative solutions are characterized by continuous water evaporation (approx. 1.5% of the total water flow) and low electricity consumption (high EER). Evaporative (adiabatic) cooling also has a positive effect on the reduction of electricity consumption of cooled machines. Lowering the relative humidity (RH) by approx. 2% lowers the wet-bulb temperature by approx. 0.5°C, which increases the efficiency of the tower, operating in an open circuit, expressed in kW, by approx. 5%, while reducing water consumption and treatment costs. The use of the M-Cycle (Maisotsenko cycle) to lower the temperature of the wet thermometer to the dew point temperature will reduce operating costs and increase the efficiency of cooled machines.

This paper analyses the impact of inlet air precooling on the efficiency and electricity consumption of an open-type evaporative cooling tower. An Indirect Evaporative Cooler (IEC) was used to reduce the inlet air temperature, and its influence on system efficiency was experimentally evaluated. Although IEC units and the Maisotsenko cycle are increasingly discussed in the literature, no research to date has considered their effect on evaporative tower efficiency under actual operating conditions. For this purpose, a test stand was constructed comprising an open cooling tower and an IEC unit. The system operated automatically for 2952 h, corresponding to a full cooling season in Poland. Two sets of data collected during cooling tower operation were analysed: without precooling (Stage I) and with precooling using IEC (Stage II). Measurements were recorded every 10 s. Additionally, tests were conducted at elevated thermal loads and peak ambient temperatures. The comparative analysis concluded that air precooling using IEC reduced the cooling tower’s electricity consumption by approximately 15% and increased the SCOP of the cooling tower by 30%. This demonstrates the significant potential of the proposed solution.