To address the ever-increasing electromagnetic interference (EMI) pollution, a hybrid filler approach for novel composites was chosen, with a focus on EMI absorbance. Carbon nanofiller loading was limited to 0.6 vol.% in order to create a sustainable and affordable solution. Multiwall carbon nanotubes (MWCNT) and iron oxide (Fe₃O₄) nanoparticles were mixed in nine ratios from 0.1 to 0.6 vol.% and 8.0 to 12.0 vol.%, respectively. With the addition of surfactant, excellent particle dispersion was achieved (examined with SEM micrographs) in a bio-based and biodegradable poly(butylene succinate) (PBS) matrix. Hybrid design synergy was assessed for EMI shielding using dielectric spectroscopy in the microwave region and transmittance in the terahertz range. The shielding effectiveness (20–52 dB) was dominated by very high absorption at 30 GHz, while in the 0.1 to 1.0 THz range, transmittance was reduced by up to 6 orders of magnitude. Frequency-independent AC electrical conductivity (from 10⁻² to 10⁷ Hz) was reached upon adding 0.6 vol.% MWCNT and 10 vol.% Fe₃O₄, with a value of around 3.1 × 10⁻² S/m. Electrical and thermal conductivity were mainly affected by the content of MWCNT filler. The thermal conductivity scaled with the filler content and reached the highest value of 0.309 W/(mK) at 25 °C with the loading of 0.6 vol.% MWCNT and 12 vol.% Fe₃O₄. The surface resistivity showed an incremental decrease with an increase in MWCNT loading and was almost unaffected by an increase in iron oxide loading. Thermal conductivity was almost independent of temperature in the measured range of 25 to 45 °C. The nanocomposites serve as biodegradable alternatives to commodity plastic-based materials and are promising in the field of electromagnetic applications, especially for EMI shielding.

Composite laminate recycling and waste disposal routes remain a burden to existing systems, requiring special treatment and separation. The inclusion of a plastic layer is important for several key properties that are required for food safety, which in turn has made these products exceptionally hard to substitute in food packaging. Yet, the continued use of non-degradable commodity plastics is unsustainable. In this research, we compare the four most promising biodegradable and bio-based plastics that could replace non-degradable plastics in laminates. Polyhydroxyalkanoate (PHA), polylactic acid (PLA), polybutylene succinate (PBS), and polybutylene succinate adipate (PBSA) were applied as a direct melt coating on porous cast hemp papers, and the final composite was compressed under three different loads: 0.5 MT, 1.5 MT, and 3.0 MT. To promote sustainable agriculture waste management, we opted to use cast paper made from ground hemp stalks. The formation of the composite structure was examined with scanning electron microscopy (SEM), while surface wetting on the paper side of the laminate was performed to understand structural changes induced by polymer impregnation into the paper layer. Mechanical performance properties were investigated with tensile and peel tests, and suitability for an extended range of temperatures was examined with dynamical mechanical analysis. An increase in compression pressure yielded up to a two-fold improvement in elastic modulus and tensile strength, while thermomechanical analysis revealed that the polymer’s transition into a viscoelastic state significantly affected the laminate’s storage modulus values. Biodegradation was performed in a controlled compost at 58 °C, resulting in full degradation within 40 to 80 days, with PLA and PHA laminates showing 40 and 50 days, respectively. Produced bioplastic laminates have a tremendous potential to replace polyolefin laminates in packaging applications.