In this work, we investigated the effect of carbon nanotubes addition and agglomeration formation on the mechanical and electrical properties of CNT–polymer-based nanocomposites. Six specimens with carbon nanotubes (CNTs) fractions of 0%, 0.5%, 1%, 2%, 4% and 5% were manufactured and characterized by dynamic mechanical analysis (DMA) and four-probe method. The stress–strain curves and electrical conductivity properties were obtained. Scanning electron microscopy (SEM) was used to characterize both agglomeration and porosity formation. By employing micromechanics, through representative volume element (RVE), finite element analysis (FEA) and resistor network model (RNM), the Young’s modulus and electrical conductivity values were calculated. The samples’ elastic moduli showed an increment, reaching the maximum value at a CNTs fraction of 2%, thereafter an adverse effect was caused in the high CNT percentage samples. The final electrical conductivity seemed greatly altered with the addition of CNTs, reaching the percolation threshold at 2%. The unavoidable formation of CNT agglomerates appeared to influence the final physical properties. The CNT agglomerates adversely affect the mechanical performance of high-CNT-percentage samples. Conversely, an exponential increment in the electrical conductivity was presented as the agglomerates formed networks allowing the transport of electrons through the tunnelling effect. These phenomena were experimentally and numerically confirmed, showing a good correlation.

The influence of nanofillers percentage on a patch antenna return loss (RL) was investigated through experimental and numerical analysis. Free space measurements were carried out on six samples reinforced with carbon nanotubes (CNTs) containing 0, 0.5, 1, 2, 4 and 5 wt%. The experimental measurements were obtained using a Vector Network Analyser (VNA) and a patch antenna with a resonance frequency of 5 GHz and a fractional bandwidth of 3%. The antenna field regions were calculated and the samples were tested at the reactive, radiating near-field, and far-field. The findings indicate distinctive behaviours. At the reactive near-field region, the CNTs, as expected, seem to diminish the RL values around resonance frequencies. On the contrary, at radiating near-field and far-field, the CNTs provoke the variation of RL in the antenna bandwidth accordingly their percentage. Especially after the electrical percolation threshold (EPT). Moreover, a numerical study was performed. Using the Finite Element Method (FEM) and an idealized model of the RL behaviour values were simulated. At higher CNTs percentages (i.e., EPT), unique behaviours were found. The alteration in the key electromagnetic properties is confirmed in experimental and numerical studies.

In this study various samples were fabricated by increasing the amount of CNT from 0% to 5%. The bulk mechanical properties of the samples were measured using DMA. Alternatively, the local mechanical properties were assessed using nanoindentation technique. There is a clear trend that the behavior of the material is dependent of carbon fillers before, during and after percolation threshold. The bulk mechanical properties were reduced after the percolation threshold due to CNT agglomeration. Then the samples were exposed to acid solution for one week and one month. Regardless the amount of CNT in the matrix, there is always a gradient of properties from the skin to the core of the sample. There is a net reduction of in physical properties. However, the level of degradation was a dependent of the amount of CNT in the host polymer. At higher concentration the CNTs behave as a barrier. However due to the formation of porosity around the CNT agglomerates, the acid diffusion encounters preferential path ways. . Both techniques lead to the same observation..

In this study, we examined the impact of carbon nanotube (CNT) concentration on the mechanical properties of epoxy/CNT composites under acid exposure. Samples with varying CNT concentrations (0% to 5%) were fabricated and characterized using dynamic mechanical analysis (DMA) and nanoindentation. Beyond the percolation threshold, the composites experienced decreased bulk mechanical properties due to CNT agglomeration. Acid exposure for one week and one month revealed a gradient of properties from the sample’s skin to its core. Overall, the composites exhibited modified physical properties, with degradation influenced by the CNT concentration. Higher concentrations acted as barriers but also created pathways for acid diffusion through pores surrounding CNT agglomerates. The agreement between nanoindentation and vector network analyzer (VNA) measurements further supported our findings. This convergence of mechanical and electromagnetic characterization techniques holds promise for wireless structural health monitoring (SHM) applications. Our study enhances the understanding of epoxy/CNT composites for SHM applications. The relationship between CNT concentration, acid exposure, and mechanical properties guides material selection and the development of real-time damage-detection techniques. Integrating multiple measurement techniques, as demonstrated by the agreement between nanoindentation and VNA data, provides a comprehensive understanding of structural behavior, improving SHM practices.