Surface chemical modification of carbon nanotubes can enhance the compatibility with polymers and improve flame retardancy performances. In this work, the double bond active sites were constructed on the surface of carbon nanotubes modified by the γ-methacryloyloxypropyl trimethoxysilane (KH570). Glycidyl methacrylate (GMA) was further grafted onto the surface of carbon nanotubes via free radical polymerization. Finally, the flame retardant melamine polyphosphate (MPP) was bonded to the surface of carbon nanotubes by the ring-opening reaction. This modification process was proved to be achieved by infrared spectroscopy and thermogravimetric test. The carbon nanotubes modified by flame retardant were added into the epoxy matrix and cured to prepare flame retardant and thermal conductive composites. The flame retardancy of composites were studied by cone calorimetry, UL94 vertical combustion test and limiting oxygen index. The thermal conductivity of composites was characterized by laser thermal conductivity instrument. The results showed that when the addition amount of flame retardant MPP-modified carbon nanotubes in composites was 10 wt%, the flame retardant level of UL94 reached to V2, the limiting oxygen index increased from 25.1 of pure epoxy resin to 28.3, the PHRR of pure epoxy resin was reduced from 800 kW/m² to 645 kW/m² of composites and thermal conductivity of composites was enhanced from 0.21 W/m·K⁻¹ of pure epoxy resin to 0.42 W/m·K⁻¹ of the composites.

The generation of noise requires a noise source, transmission path, and passive acceptance target of noise, all of which are indispensable. Blocking the propagation path of noise is one of the available means when the existence of the noise source and passive receiving target cannot be addressed. This is an effective way to prevent noise pollution, often using sound insulation materials to block the path of noise transmission. In this work, composites with excellent sound insulation properties were designed and prepared. These composites, using epoxy resin (EP) as the matrix, polyethylene glycol (PEG), and hollow polystyrene spheres (HPS), were added to epoxy resin as a toughening agent and functional filler to prepare the ternary HPS/PEG/EP composites. The soundproofing results showed that when the thickness of the sample was 3 mm, the average sound transmission loss (STL) value of the neat EP and the HPS/PEG/EP composites with an HPS 32 vol% was up to 19.0 dB and 42.1 dB, and the STL values of the composites were increased by approximately 120% compared to the pure epoxy. When the sample was 10 mm thick, the average STL value of the HPS/PEG/EP composites with HPS 32 vol% contents was enhanced to 55.7 dB.

Silicon carbide (SiC) was modified by melamine polyphosphate (MPP)-modified silicone to form SiC-MPP, then incorporated into epoxy resin (EP) for developing thermally resistant composites, which showed thermal conductivity and flame retardancy performance. The EP/SiC-MPP composites were prepared by blending and cured under 60°C for 2 h and 150°C for 8 h. The grafting degree of SiC-MPP was analyzed using Fourier transform Infrared, scanning electron microscope, and thermogravimetric measurements. The flame retardancy of the EP/SiC-MPP composites was studied by UL-94 vertical combustion and cone calorimetry test. The results showed that for EP/SiC-MPP containing 20 wt%, the UL-94 was case V1. Also compared to pure epoxy, the peak heat release rate (PHRR) of composites was reduced from 800 to 304 kW·m ⁻² . The thermal conductivity of EP/SiC-M20 composites was 0.53 W·m ⁻¹ ·K ⁻¹ , almost 2.5-fold higher than pure epoxy (0.21 W·m ⁻¹ ·K ⁻¹ ). The as-prepared EP/SiC-MPP composites exhibited enhanced flame retardancy and thermal conductivity. Based on analyses performed, these composites took credit-related applications.