Scaffolds can be defined as 3D architectures with specific features (surface properties, porosity, rigidity, biodegradability, etc.) that help cells to attach, proliferate, and to differentiate into specific lineage. For bone regeneration, rather high mechanical properties are required. That is why polylactic acid (PLA) and PLA/hydroxyapatite (HA) scaffolds (10 wt.%) were produced by a peculiar fused filament fabrication (FFF)-derived process. The effect of the addition of HA particles in the scaffolds was investigated in terms of morphology, biological properties, and biodegradation behavior. It was found that the scaffolds were biocompatible and that cells managed to attach and proliferate. Biodegradability was assessed over a 5-month period (according to the ISO 13781-Biodegradability norm) through gel permeation chromatography (GPC), differential scanning calorimetry (DSC), and compression tests. The results revealed that the presence of HA in the scaffolds induced a faster and more complete polymer biodegradation, with a gradual decrease in the molar mass (Mn) and compressive mechanical properties over time. In contrast, the Mn of PLA only decreased during the processing steps to obtain scaffolds (extrusion + 3D-printing) but PLA scaffolds did not degrade during conditioning, which was highlighted by a high retention of the mechanical properties of the scaffolds after conditioning.
The present review relates to the field of nanocomposite materials comprising a thermoplastic nanofibrillar phase dispersed in a matrix that is also thermoplastic. The fact of forming the nanofibrillar phase in situ during melt processing gives it the role of a reinforcing nanofiller for thermoplastic materials. This paper discusses the major factors influencing the formation of self-reinforced nanofibrillar polymer composite (NFC) materials throughout manufacturing steps. More specifically, the rheological considerations allowing the prediction of the in situ nanofibrillation during melt blending and post-processing as well as the methods of production of these polymer nanocomposites are described. The major challenges related to the future development in the field of NFCs are addressed. The concept of self-reinforced nanofibrillar polymer materials shows great potential in lightweight eco-design processes and represents a new approach to polymer nanocomposite recycling for a variety of industrial applications.
22 August 2025 in Progress in Additive Manufacturing