Discrete element method (DEM) simulation is an important method to analyze the interaction relationship between materials and equipment, and to develop machinery and/or equipment. However, it is necessary to input specific simulation parameters when establishing a DEM simulation model. In this study, the interval values were measured through angle of repose tests of fallen jujube fruit (FJF), and the simulation angle of repose tests for FJF were established with EDEM software (DEM Solutions Ltd. Edinburgh, Scotland, UK). Then, the Plackett-Burman design, steepest ascent search experiment, and center composite design experimental methods were utilized to obtain the specific values of the simulation parameters from the interval values. The results showed that significant influencing factors in the simulation angle of repose include the Poisson’s ratio, the static friction coefficient between FJF, and the static friction coefficient between FJF and the steel plate, for which the optimal values were 0.248, 0.480, and 0.309, respectively. The angle of repose tests’ results showed that the error was 0.53% between the simulation angle of repose (29.69°) and the angle of repose (29.85°). In addition, the flow rate test results showed that the average error was 5.84% between the physical and simulation tests. This indicated that the calibrated parameters were accurate and reliable, and that the simulation model can accurately represent the physical tests. Consequently, this study provides an EDEM model of FJF that was essential in designing machinery and equipment through the EDEM simulation method.
The aim of this paper is to optimize the working parameters of the arc-shaped nail-tooth roller-type recovery machine for sowing layer residual film. Firstly, the tooth roller device of the residual film recovery machine is designed, and the main working parameters affecting the operation of the machine and the value range of each parameter are determined through the analysis of the operation process. Secondly, virtual simulation technology is used to establish a virtual simulation model of the interaction process between the tooth roller device and soil. At the same time, taking the soil-hilling quantity as the index, we build a quadratic regression mathematical model with three factors—the forward speed, rotation speed, and working depth—using the Box–Behnken method. Consequently, the analysis of the simulation results show that the order of the most significant factors is working depth, rotation speed, and forward speed. The optimal combination of working parameters are as follows: a forward speed of 4.5 km/h, a rotation speed of 43.2 r/min, and a working depth of 100.0 mm. Meanwhile, the predicted value of the soil-hilling quantity is 23.1 kg. Finally, we carried out field tests using the optimal combination parameters; the results show that the normal residual film collection rate is 66.8%, the soil-hilling quantity is 24.2 kg, and the relative error between the test value and the predicted value is 4.8%. This indicates that the devised DEM simulation model can be used to predict the operational performance of the tooth roller device in the working process. This study provides a reference that can be used in the planning and boundary enhancement of agricultural machinery and equipment.
6 May 2022 in Journal of Coatings Technology and Research
In view of the serious film wrapping phenomenon and poor film removal effect of the film removal devices of residual film recovery machines, a combined “mechanical + air flow” film removal device is designed. It is mainly composed of vane-type film removal rollers and diversion shells and can complete film removal and film transportation in turn. The analysis and parameter design of the key working parts, named film stripping blades, are carried out. The condition of film removal is calculated by force analysis, and the internal flow field of the device is simulated based on the Fluent software. Taking rotating speed of the vane-type film removal roller, the inclination angle of the film stripping blade, and the diameter of the roller as test factors, and the area ratio of the vortex region to the effective region as the evaluation index, a three-factor three-level orthogonal simulation test is designed. The response surface model of each test factor is established, and the significance of each test factor on the evaluation index is analyzed. Through optimization, the optimal parameter combination suitable for the film removal flow field is obtained as follows: the rotating speed of the vane-type film removal roller is 283 r/min, the inclination angle of the film stripping blade is 25° and the diameter of the roller is 219 mm. Under the optimal combination of parameters, the device is manufactured, and the effect of the device is verified by a field test. The results show that the film removal rate of the device is 98.04%, and there is no film wrapping phenomenon in the operation process, which can meet the needs of residual film recovery before sowing.
In response to the issues of high honeysuckle-picking costs and low efficiency in honeysuckle picking, this study has devised a comb-brush-type picking device, considering the unique characteristics of honeysuckle plants. We elucidated the device’s structure and operational principles and designed critical components within the picking mechanism. Subsequently, through theoretical analysis, we identified the primary factors influencing the device’s operational performance. We then used the honeysuckle picking rates, honeysuckle breakage rates, and impurity rates as assessment metrics. Utilizing a one-factor test, we determined the permissible ranges for each factor. Employing the response surface methodology, we analyzed the interactions among these factors and conducted model parameter optimization. This optimization identified the optimal parameter combination: a forward speed of 3.99 km/h, a driving shaft speed of 316.53 rpm, and a picking teeth length of 70 mm. Finally, we performed verification tests using these optimized parameters. The results demonstrated that the maximum relative error between test verification values and model-optimized predictions was 4.86%. This outcome confirms that the comb-brush-type honeysuckle-picking device can meet the operational requirements of mechanized harvesting and offers valuable insights for developing harvesting devices for vine plants.