The method for determining the upper limit for safe mining with regard to water and sand collapse prevention under thick alluvium and thin bedrock layers is a critical parameter for ensuring the sustainable development of a mine. The height of the water-conducting fractured zone (HWCFZ) is an important index parameter in the prediction and prevention of water and sand collapse. This research was conducted based on the concrete geological condition of the Zhao Gu No. 1 coal mine. First, a field measurement method was used to observe the HWCFZ of a mined panel. The discrete element method was applied to establish a corresponding model, which was calibrated using the measurement data. Then, calculation models for different bedrock thicknesses were developed to analyze the evolution law of the water-conducting fractured zone at different bedrock thicknesses and mining heights. The safe mining upper limits for different bedrock thicknesses were obtained. The relationships between the developing HWCFZ and bedrock thickness/mining height were determined. Using the research results as the main indices, an industrial experiment was performed on the 11,191 panel. The partition limit mining height was implemented in the panel, and safe production was realized. On the basis of the research results, 40,199,336.3 t of coal resources were successfully released, increasing the resource recovery rate by 31.72% and extending the mine service life by 12.5 years. This study not only provided technical support for the sustainable development of the Zhao Gu No. 1 coal seam, but could also be used for safe and highly efficient mining in other coal mines under similar geological conditions.

Aiming to address the serious problem of coal wall spalling in the triangular zone of the coal face end under high-intensity mining, this paper introduces inorganic cement grouting reinforcement technology for medium-depth holes based on the specific geological conditions of the Sihe coal mine in China. Firstly, the effects of different water-to-material ratios and various accelerators on setting time and uniaxial compressive strength (UCS) of grouting materials and consolidation coal are studied. The results show that the combination of 2% accelerator I, 0.3% accelerator II, and 3.0% accelerator III was the most effective. Then, FLAC3D numerical simulation software was used to analyze the distribution laws of the plastic zone, the lateral abutment pressure, and abutment stresses in the face ends during repeated mining. The results indicate that the zone within 25–65 m of the front of the coal face was initially affected by the front abutment pressure. In this area, the stress value decreased slowly and fracture development was relatively intense. Grouting with high pressure and a large flow rate should be used in this scenario as the industrial experiment results indicated that the proposed inorganic cement grouting reinforcement technology could effectively control coal wall spalling and provide technical support for safe and efficient mining.

Rocks are natural heterogeneous materials. It is common for a rock to have several kinds of minerals, which will have a significant effect on its mechanical behavior. The purpose of the numerical simulation study in this paper is to explore the effects of minerals on the crack patterns and mechanical properties of rocks. First, the corresponding calculation model is established by using the discrete element method (DEM), whereby the mechanical parameters of the blocks and joints in the Tyson polygon procedure are fitted with the rock properties obtained in the laboratory. Then, various combination models of different mineral sizes and ratios are established to study the effects of mineral size, position, and ratio on the fracture distribution and mechanical properties of rock samples. The results indicate that with increased circle size of the center mineral and the mineral ratio, the elastic modulus and uniaxial compression strength (UCS) of the model gradually increase. The drop degree of post-peak stress decreases, and the integrity and bearing capacity increase. It is found that there is a quartic polynomial relationship between elastic modulus and mineral circle radius, with R² ≥ 0.94. The minerals located in the crack propagation path will effectively block the crack and change the propagation direction. When the mineral position is close to the model boundaries, especially the lateral boundaries, it has a significant influence on the crack initiation position, causing crack initiation to occur at the upper boundary of the mineral circle and propagate to the middle of the model. With increased mineral percentage and small-size mineral circle proportion, the depth of extension of the crack from boundary to center is reduced, the crack has wide development in the boundary area, the number of central cracks in the rock specimen decreases, and the degree of fragmentation decreases.

The stress-sensitive of seepage characteristics after rock fracture has a crucial effect on the formation and closure of seepage channels, and it is important to study the sensitivity of fracture permeability for engineering seepage prevention. The aim of the current study was to investigate the permeability law of different fracture modes under unloading action. Firstly, the physical and mechanical parameters of the Voronoi polygon block and joint were fitted with rock properties obtained in the laboratory based on the fracture characteristics of triaxial seepage experiment samples. Crack reconstruction technology and a new hydraulic parameter fitting method were used to obtain the hydraulic aperture of microjoints and macrocracks. Then, six single crack models and four models based on typical fracture characteristics of rock samples were established to study the variation of the hydraulic aperture of microcracks and macroscopic cracks in unloading environment and the morphology of the main seepage passages, to explore the seepage characteristics of different angle cracks under different unloading stress paths, and to analyze the law of seepage variation of different crack forms under different stress environments. The results indicated that a horizontal hydraulic aperture is more sensitive to axial stress than a vertical hydraulic aperture and that a vertical hydraulic aperture is more sensitive to confining stress than a horizontal hydraulic aperture. For a single crack model, the sensitivity of a 70–90-degree crack to confining pressure is greater than that of a 40–60-degree crack. The axial stress sensitivity of a 40–60-degree crack is greater than that of a 70–90-degree crack. For a typical fracture model, under the same stress conditions, the sensitivity of four typical cracks to confining pressure is greater than that to axial pressure.