Pyrolysis is an environmental friendly alternative method compared with incineration, and the least time-consuming and smallest infrastructure footprint method compared with bio-chemical and thermo-chemical conversion. Baseline data for the pyrolysis of food waste was obtained in a kinetic study of the thermal decompositions by thermogravimetric analysis. To simulate the difference in the types of food waste, the study was done using model compounds, such as cereals, meat, vegetable, and mixed food waste; the pyrolysis commenced at 150 °C for most food waste and the process terminated at 450 °C to 500 °C. Between one and three peaks were observed on a differential thermogravimetry (DTG) graph, depending on the type of waste being pyrolyzed, reflecting the difference in the time required for pyrolysis of different components of food waste to take place. Depending on the composition of each food, one or four peaks were found, and the pyrolysis patterns of carbohydrate, protein, fat, and cellulose were found. Activation energies and frequency factors were calculated from the rates of conversion, using differential equation analyses. The activation energy increased from 10 kJ/mol to 50 kJ/mol as conversions increased from the 10% to 90%, regardless of the food waste type. The activation energy was measured as 50 kJ/mol, with a slight variation among the type of the food waste. Due to the activation energy being low, food waste consists of carbohydrates and other substances rather than cellulose, hemicellulose, and lignin.
Biochar is the product of the pyrolysis of organic materials in a reduced state. In recent years, biochar has received attention due to its applicability to organic waste management, thereby leading to active research on biochar. However, there have been few studies using food waste. In particular, the most significant difference between food waste and other organic waste is the high salinity of food waste. Therefore, in this paper, we compare the chemical characteristics of biochar produced using food waste containing low- and high-concentration salt and biochar flushed with water to remove the concentrated salt. In addition, we clarify the salt component behavior of biochar. Peak analysis of XRD confirms that it is difficult to find salt crystals in flushed char since salt remains in the form of crystals when salty food waste is pyrolyzed washed away after water flushing. In addition, the Cl content significantly decreased to 1–2% after flushing, similar to that of Cl content in the standard, non-salted food waste char. On the other hand, a significant amount of Na was found in pyrolyzed char even after flushing resulting from a phenomenon in which salt is dissolved in water while flushing and Na ions are adsorbed. FT-IR analysis showed that salt in waste affects the binding of aromatic carbons to compounds in the pyrolysis process. The NMR spectroscopy demonstrated that the aromatic carbon content, which indicates the stability of biochar, is not influenced by the salt content and increases with increasing pyrolysis temperature.
Food-waste-derived biochar structures obtained through pyrolysis and with different NaCl concentrations were investigated. Increased NaCl concentration in the samples inhibited cellulose and lignin decomposition, ultimately increasing the biochar yield by 2.7% for 20%-NaCl concentration. NaCl added in solution state exhibited templating effects, with maximum increases in the Brunauer–Emmett–Teller (BET) surface area and pore volume of 1.23 to 3.50 m2∙g−1 and 0.002 to 0.007 cm3∙g−1, respectively, after washing. Adding a high concentration (20%) of NaCl reduced the BET surface area. In contrast, the mean pore diameter increased owing to the increased NaCl clustering area. Increased NaCl clustering with increased added NaCl was shown to have positive effects on NaCl removal by washing. Furthermore, as the NaCl adhered to the KCl scattered in the food waste, a high NaCl concentration also had positive effects on KCl removal. This study reports on an investigation on the effects of varying NaCl concentrations injected in solution form on the structure of food-waste biochar during pyrolysis. The templating effect was considered using both added NaCl and NaCl already contained in the food waste, with implementation of a desalination process essential for food-waste treatment for recycling.
Food waste compost has a high Na content, which interferes with plant growth when used as a soil enhancer and therefore makes it difficult to use. And, compared to the amount of compost produced every day, the amount of consumption required in farms is smaller, and the rest is buried underground, which releases greenhouse gases and pollutes underground water. This research compared and analyzed thermal degradation behavior, calorific value, and gas spectrometry during the pyrolysis between food waste compost and sawdust to suggest producing food waste compost biochar by pyrolysis as a new alternative solution to utilize the massive amount of food waste compost. Biochar from pyrolysis of food waste compost had a high carbon content of 51% at 300 °C, and the carbon content decreased as the pyrolysis temperature increased. According to the thermogravimetric analysis (TGA) and derivative thermo-gravimetric (DTG) analysis results, compost showed the largest weight reduction from 240 °C to 365 °C. The weight reduction temperature ranges for compost and sawdust were quite similar. This occurred because food waste of the compost was degraded, but sawdust of compost remained nearly during the composting process. A gas chromatography and mass spectrometry (GC-MS) analysis found that the gases were fragments of fatty acids, protein, and hemi-cellulose. These results could also have been caused by degradation of microorganisms involved in the composting process, sawdust, and small fragments of food waste. In the calorific value of biochar, the highest value (24.33 kJ/g) was obtained 300 °C. At a low pyrolysis temperature, carbon fixation occurred easily since the food waste in compost was degraded by microorganism, and the volatilization of sawdust, which plays an important role in determining the calorific value, was also small. That is why the highest calorific value was shown at 300 °C, not 400 °C or 500 °C. Hence, it seems that food waste compost can be used as a promising alternative fuel at a low pyrolysis temperature, as other lignocellulosic refuse-derived fuels (RDF).
Salty food waste is difficult to manage with previous methods such as composting, anaerobic digestion, and incineration, due to the hindrance of salt and the additional burden to handle high concentrations of organic wastewater produced when raw materials are cleaned. This study presents a possibility of recycling food waste as fuel without the burden of treatment washing with water by pyrolyzing and scrubbing. For this purpose, salty food waste with 3% NaCl was made using 10 materials and pyrolysis was conducted at temperature range between 200–400 °C. The result was drawn from elementary analysis (EA), X-ray photoelectron spectroscopy (XPS) analysis, atomic absorption spectrophotometry (AAS) analysis, water quality analysis and calorific value analysis of char, washed char, and washing water. The result of the EA showed that NaCl in food waste could be volatilized at a low pyrolysis temperature of 200–300 °C and it could be concentrated and fixed in char at a high pyrolysis temperature of 300–400 °C. The XPS analysis result showed that NaCl existed in form of chloride. Through the Na content result of the AAS analysis, NaCl remaining in char after water scrubbing was determined to be less than 2%. As the pyrolysis temperature increased, the chemical oxygen demand (COD) value of scrubbing water decreased rapidly, but the total phosphorus and nitrogen contents decreased gradually. The cleaned pyrolysis char showed an increase of higher heating value (HHV) approximately 3667–9920 J/g due to the removal of salt from the char and, especially at 300–400 °C, showed a similar HHV with normal fossil fuels. In conclusion, salty food waste, which is pyrolyzed at a temperature of 300–400 °C and cleaned by water, can be utilized as high-energy refuse derived fuel (RDF), without adverse effects, due to the volatilization of Cl and an additional process of contaminated water.
This study performed evaluations of the shell and helically-coiled tube heat exchangers with various dimple arrangements, that is, flat, inline, staggered, and bulged, at different Dean numbers (De) and inlet temperatures of a hot channel. Conjugated heat transfer was analyzed to evaluate the heat transfer performance of the exchangers through temperature difference between the inlet and outlet, Nusselt number inside the coiled tube, and pressure drop of the coiled tube by using 3-D Reynolds-averaged Navier–Stokes (RANS) equations with shear stress transport turbulence closure. A grid dependency test was performed to determine the optimal number of the grid system. The numerical results were validated using the experimental data, and showed good agreement. The inline and staggered arrangements show the highest temperature differences through all De. The staggered arrangement shows the best heat transfer performance, whereas the inline arrangement shows the second highest performance with all ranges of De and the hot channel’s inlet temperature. The inline and staggered arrangements show the highest pressure drop among all inlet temperatures of the hot channel.