Precipitation polymerization (PP) is a powerful tool to prepare various types of uniform polymer particles owing to its outstanding advantages of easy operation and the absence of any surfactant. Several PP approaches have been developed up to now, including traditional thermo-induced precipitation polymerization (TRPP), distillation precipitation polymerization (DPP), reflux precipitation polymerization (RPP), photoinduced precipitation polymerization (PPP), solvothermal precipitation polymerization (SPP), controlled/‘‘living’’ radical precipitation polymerization (CRPP) and self-stabilized precipitation polymerization (2SPP). In this review, a general introduction to the categories, mechanisms, and applications of precipitation polymerization and the recent developments are presented, proving that PP has great potential to become one of the most attractive polymerization techniques in materials science and bio-medical areas.

Five structurally related bis(arylimino)pyridine-iron(II) chloride complexes, [2-[CMeN{2,6-{(4-FC₆H₄)₂CH}₂-4-NO₂}]-6-(CMeNAr)C₅H₃N]FeCl₂ (Ar = 2,6-Me₂C₆H₃Fe1, 2,6-Et₂C₆H₃Fe2, 2,6-i-Pr₂C₆H₃Fe3, 2,4,6-Me₃C₆H₂Fe4, and 2,6-Et₂-4-MeC₆H₂Fe5), incorporating one N-2,6-bis{di(4-fluorophenyl)methyl}-4-nitrophenyl group and one distinct N-aryl group, have been prepared in good yield through the interaction of the corresponding free ligands (L1–L5) with FeCl₂·4H₂O. All ferrous complexes were paramagnetic which was manifested by broad and highly shifted peaks in their ¹H NMR spectra. The marked steric imbalance imposed by the two inequivalent N-aryl groups was a key feature highlighted in the molecular structures of representative complexes Fe1 and Fe2. Upon activation with either MAO or MMAO, Fe1–Fe5 all exhibited high activities for ethylene polymerization with good thermal stability [activities as high as 1.58 × 10⁷ g (PE) mol⁻¹ (Fe) h⁻¹ at 60 °C], affording especially high molecular weight linear polyethylenes (3.92 × 10⁵ g mol⁻¹ at 70 °C; T_m > 130 °C). To the best of our knowledge, the molecular weights of the polyethylenes produced by the current class of iron catalysts exceed the highest values reported for related bis(imino)pyridine-iron catalysts to date; changes in the ortho-R¹ substitution pattern offered some additional fine control of the molecular weight. Moreover, the nature of the aluminoxane co-catalyst employed had a noticeable effect on the polymer end group composition. When using MAO, unsaturated polymers containing both vinyl and n-propyl end groups were evident, whereas with MMAO, fully saturated polymers were generated containing both isobutyl and n-propyl end groups.

The less-expensive and earth-abundant nickel catalyst is highly promising in the copolymerization of ethylene with polar monomers and has thus attracted increasing attention in both industry and academia. Herein, we have summarized the recent advancements made in the state-of-the-art nickel catalysts with different types of ligands for ethylene copolymerization and how these modifications influence the catalyst performance, as well as new polymerization modulation strategies. With regard to α-diimine, salicylaldimine/ketoiminato, phosphino-phenolate, phosphine-sulfonate, bisphospnine monoxide, N-heterocyclic carbene and other unclassified chelates, the properties of each catalyst and fine modulation of key copolymerization parameters (activity, molecular weight, comonomer incorporation rate, etc.) are revealed in detail. Despite significant achievements, many opportunities and possibilities are yet to be fully addressed, and a brief outlook on the future development and long-standing challenges is provided.

The direct copolymerization of ethylene with polar monomers to produce functional polyolefins continues to be highly appealing due to its simple operation process and controllable product microstructure. Low-cost nickel catalysts have been extensively utilized in academia for the synthesis of polar polyethylenes. However, the development of high-temperature copolymerization catalysts suitable for industrial production conditions remains a significant challenge. Classified by the resultant copolymers, this review provides a comprehensive summary of the research progress in nickel complex catalyzed ethylene-polar monomer copolymerization at elevated temperatures in the past five years. The polymerization results of ethylene–methyl acrylate copolymers, ethylene-tert–butyl acrylate copolymers, ethylene–other fundamental polar monomer copolymers, and ethylene–special polar monomer copolymers are thoroughly summarized. The involved nickel catalysts include the phosphine-phenolate type, bisphosphine-monoxide type, phosphine-carbonyl type, phosphine-benzenamine type, and the phosphine-enolate type. The effective modulation of catalytic activity, molecular weight, molecular weight distribution, melting point, and polar monomer incorporation ratio by these catalysts is concluded and discussed. It reveals that the optimization of the catalyst system is mainly achieved through the methods of catalyst structure rational design, extra additive introduction, and single-site catalyst heterogenization. As a result, some outstanding catalysts are capable of producing polar polyethylenes that closely resemble commercial products. To achieve industrialization, it is essential to further emphasize the fundamental science of high-temperature copolymerization systems and the application performance of resultant polar polyethylenes.