In this study, we present a novel type of package, freeform-designed chip scale package (FDCSP), which has ultra-high light extraction efficiency and bat-wing light field. For the backlight application, mainstream solutions are chip-scale package (CSP) and surface-mount device package (SMD). Comparing with these two mainstream types of package, the light extraction efficiency of CSP, SMD, and FDCSP are 88%, 60%, and 96%, respectively. In addition to ultra-high light extraction efficiency, because of the 160-degree bat-wing light field, FDCSP could provide a thinner and low power consumption mini-LED solution with a smaller number of LEDs than CSP and SMD light source array.
Many automated optical inspection (AOI) companies use supervised object detection networks to inspect items, a technique which expends tremendous time and energy to mark defectives. Therefore, we propose an AOI system which uses an unsupervised learning network as the base algorithm to simultaneously generate anomaly alerts and reduce labeling costs. This AOI system works by deploying the GANomaly neural network and the supervised network to the manufacturing system. To improve the ability to distinguish anomaly items from normal items in industry and enhance the overall performance of the manufacturing process, the system uses the structural similarity index (SSIM) as part of the loss function as well as the scoring parameters. Thus, the proposed system will achieve the requirements of smart factories in the future (Industry 4.0).
An efficient and useful method for the incorporation of colloidal quantum dots (QDs) into ionic matrices is demonstrated. We prepared three different synthesis methods, which are traditional saturated-salt water, methanol-assisted, and ethanol-assisted methods. The continuous thermal and photonic stress tests indicate that the high temperature, instead of photonic excitation stress, is more detrimental to the illumination capability of the quantum dots. While the traditional saturated-salt water synthesis and methanol-assisted method are quite effective in low temperature and low photon excitation intensity, the quantum dots sealed by the ethanol-assisted method cannot hold under all conditions. An over-1000-h aging test can provide crucial information for the longevity of these quantum dots, and more than 10,000 h of lifetime can be expected.
Fine-pitch backlight technology is rapidly evolving along with display technology, and chips are increasingly designed for direct integration with modules. This study used a distributed Bragg reflector (DBR) for mini light-emitting diode (mini-LED) backlights with high dynamic contrast and developed a digital twin design by using a light-emitting diode (LED) and a distributed Bragg reflector (DBR).