The transmissive mode laser micro-ablation performance of near-infrared (NIR) dye-optimized ammonium dinitramide (ADN)-based liquid propellant was investigated in laser plasma propulsion using a pulse YAG laser with 5 ns pulse width and 1064 nm wavelength. Miniature fiber optic near-infrared spectrometer, differential scanning calorimeter (DSC) and high-speed camera were used to study laser energy deposition, thermal analysis of ADN-based liquid propellants and the flow field evolution process, respectively. Experimental results indicate that two important factors, laser energy deposition efficiency and heat release from energetic liquid propellants, obviously affect the ablation performance. The results showed that the best ablation effect of 0.4 mL ADN solution dissolved in 0.6 mL dye solution (40%-AAD) liquid propellant was obtained with the ADN liquid propellant content increasing in the combustion chamber. Furthermore, adding 2% ammonium perchlorate (AP) solid powder gave rise to variations in the ablation volume and energetic properties of propellants, which enhanced the propellant enthalpy variable and burn rate. Based on the AP optimized laser ablation, the optimal single-pulse impulse (I)~9.8 μN·s, specific impulse (I_sp)~234.9 s, impulse coupling coefficient (C_m)~62.43 dyne/W and energy factor (η)~71.2% were obtained in 200 µm scale combustion chamber. This work would enable further improvements in the small volume and high integration of liquid propellant laser micro-thruster.

Laser micro-thrust technology is a type of propulsion that uses a laser beam to ablate a propellant such as a metal or plastic. The ablated material is expelled out the back of the spacecraft, generating thrust. The technology has the advantages of high control precision, high thrust–power ratios, and excellent performances, and it has played an important role in the field of micro-propulsion. In this study, a solid propellant laser micro-thruster was developed and then applied for the attitude control of satellites during on-orbit tests. The micro-thruster had a volume of 0.5 U, a weight of 440 g, and a thrust range of 10 μN–0.6 mN. The propellant, 87% glycidyl azide polymer (GAP) + 10% ammonium perchlorate (AP) + 3% carbon nano-powder, was supplied via a double-layer belt, and the average power was less than 10 W. We present the development of the laser micro-thruster, as well as the results regarding the thruster propulsion performance. The thruster was launched into orbit on 27 February 2022 with the Chuangxin Leishen Satellite developed by Spacety. The on-orbit test of the thruster for satellite attitude control was carried out. The thruster was successfully fired in space and played an obvious role in the attitude control of the satellite. The experimental results show that the thrust is about 315 μN.

Laser ablation propulsion based on liquid propellants is a type of propulsion technology with a high specific impulse and good controllability that can be applied to space thrusters, gas metal arc welding, and extreme ultraviolet light. However, its basic mechanisms, such as flow evolution and thrust formation, have not yet been described in detail. In this study, the laser ablation of micro-scale fluid in the atmosphere was investigated. Flow evolution with different laser energy and fluid mass was observed using a schlieren system. According to the characteristic of flow evolution, a theoretical model of laser ablation propulsion in the atmosphere was established. For the first time, a theoretical hypothesis was proposed that the laser energy is divided into two parts, which act on fluid and air respectively. The model indicates that the impulses generated by fluids and air follow power laws with the laser energy, while the exponentials are 0.5 and 1, respectively. In the atmosphere, due to the shielding effect of a laser-maintained detonation wave on laser, the energy absorbed by the fluid is basically unchanged, while only the energy absorbed by the air changes. Significantly, the theoretical model is consistent with the impulse experiment and current studies.

In the field of laser ablation micro-propulsion, the property of double-layer tape has significant impact on the propulsion performance. In this paper, low temperature plasma was used to treat the surface of polyethylene terephthalate (PET) to improve its adhesion with energetic polymer. The PET surface pre- and post-plasma treatment was characterized by X-ray photoelectron spectroscopy (XPS) and atomic force microscopy (AFM), and the enhancement mechanism of the interface adhesion was discussed. In addition, the ablation performance of the double-layer tape after the plasma treatment was studied. The results showed that the plasma etching effect increased the root mean square roughness of the PET surface from 1.74 nm to 19.10 nm. In addition, after the plasma treatment, the number of C–OH/COOH bonds and O=C–O bonds increased, which also greatly improved the adhesion between the PET and energetic polymers. In the optimization of the ablation performance, the optimal laser pulse width was about 200 μs. The optimal values of the specific impulse (I_sp), impulse coupling coefficient (C_m), and ablation efficiency (η) were 390.65 s, 250.82 μN/W, and 48.01%, respectively. The optimization of the adhesion of the double-layer tape and the ablation performance lay the foundation for the engineering application of laser ablation micro-thrusters.

As a new type of green propellant, ammonium dinitramide (ADN)-based energetic propellants have wide application value and development potential in the field of space propulsion. This paper delves into the intricate impact of varying initial temperatures, pressures, and propellant component ratios on critical parameters, including temperature, combustion rate, and heat release, in the straight nozzle of an ADN-based propellant. The findings indicate that an elevation in both initial temperature and ADN ratio expedites the thermal decomposition rate of ADN, thereby elevating the average temperature in the nozzle. However, the elevation in initial temperature has a negative effect on the overall rise amplitude of average temperature. Furthermore, the initial pressure setting is crucial in determining whether the oxidation reaction of the fuel CH₃OH occurs in ADN propellants. When the initial pressure is greater than 10 atm, CH₃OH is completely consumed, and the final average temperature is about 2650 K, which increases by 558.89% compared with that at 1 atm. Our work aims to provide theoretical guidance and practical optimization strategies for enhancing propellant performance and optimizing thruster structure design.