Developing high-performance tungsten plasma-facing materials for fusion reactors is an urgent task. In this paper, novel nanochannel structural W films prepared by magnetron sputtering deposition were irradiated using a high-power pulsed electron beam or ion beam to study their edge-localized modes, such as transient thermal shock resistance. Under electron beam irradiation, a 1 μm thick nanochannel W film with 150 watt power showed a higher absorbed power density related cracking threshold (0.28–0.43 GW/m2) than the commercial bulk W (0.16–0.28 GW/m2) at room temperature. With ion beam irradiation with an energy density of 1 J/cm2 for different pulses, the bulk W displayed many large cracks with the increase of pulse number, while only micro-crack networks with a width of tens of nanometers were found in the nanochannel W film. For the mechanism of the high resistance of nanochannel W films to transient thermal shock, a residual stress analysis was made by Grazing-incidence X-ray diffraction (GIXRD), and the results showed that the irradiated nanochannel W films had a much lower stress than that of the irradiated bulk W, which indicates that the nanochannel structure can release more stress, due to its special nanochannel structure and ability for the annihilation of irradiation induced defects.
The process of ion implantation often involves vacancy generation and migration. The vacancy generation and migration near a monocrystalline silicon surface during three kinds of energetic Si35 cluster ion implantations were investigated by molecular dynamics simulations in the present work. The patterns of vacancy generation and migration, as well as the implantation-induced amorphous structure, were analyzed according to radial distribution function, Wigner–Seitz cell, and identify diamond structure analytical methods. A lot of vacancies rapidly generate and migrate in primary directions and form an amorphous structure in the first two picoseconds. The cluster with higher incident kinetic energy can induce the generation and migration of more vacancies and a deeper amorphous structure. Moreover, boundaries have a loading–unloading effect, where interstitial atoms load into the boundary, which then acts as a source, emitting interstitial atoms to the target and inducing the generation of vacancies again. These results provide more insight into doping silicon via ion implantation.
The unique flash heating characteristics of intense pulsed ion beams (IPIB) offer potential advantages to fabricate high-performance coatings with non-equilibrium structures. In this study, titanium-chromium (Ti-Cr) alloy coatings are prepared through magnetron sputtering and successive IPIB irradiation, and the feasibility of IPIB melt mixing (IPIBMM) for a film-substrate system is verified via finite elements analysis. The experimental results reveal that the melting depth is 1.15 μm under IPIB irradiation, which is in close agreement with the calculation value (1.18 μm). The film and substrate form a Ti-Cr alloy coating by IPIBMM. The coating has a continuous gradient composition distribution, metallurgically bonding on the Ti substrate via IPIBMM. Increasing the IPIB pulse number leads to more complete element mixing and the elimination of surface cracks and craters. Additionally, the IPIB irradiation induces the formation of supersaturated solid solutions, lattice transition, and preferred orientation change, contributing to an increase in hardness and a decrease in elastic modulus with continuous irradiation. Notably, the coating treated with 20 pulses demonstrates a remarkable hardness (4.8 GPa), more than twice that of pure Ti, and a lower elastic modulus (100.3 GPa), 20% less than that of pure Ti. The analysis of the load-displacement curves and H-E ratios indicates that the Ti-Cr alloy coated samples exhibit better plasticity and wear resistance compared to pure Ti. Specifically, the coating formed after 20 pulses exhibits exceptional wear resistance, as demonstrated by its H3/E2 value being 14 times higher than that of pure Ti. This development provides an efficient and eco-friendly method for designing robust-adhesion coatings with specific structures, which can be extended to various bi- or multi-element material systems.
Intense pulsed ion beam irradiation on IN718 superalloy prepared with selective laser melting as an after-treatment for surface melting is introduced. It is demonstrated that intense pulsed ion beam composed of protons and carbon ions, with a maximum current density of 200 A/cm2 and a pulse length of 80 ns, can induce surface melting and the surface roughness changes significantly due to the generation of micro-defects and the flow of the molten surface. Irradiation experiments and thermal field simulation revealed that the energy density of the ion beam plays a predominant role in the irradiation effect—with low energy density, the flow of molten surface is too weak to smooth the fluctuations on the surface. With high energy density, the surface can be effectively melted and smoothened while micro-defects, such as craters, may be generated and can be flattened by an increased number of pulses. The research verified that for the surface melting with intense pulsed ion beam (IPIB), higher energy density should be used for stronger surface fluidity and a greater pulse number is also required for the curing of surface micro-defects.
X-ray sources based on pulsed electron accelerators stimulate the development of bremsstrahlung converter designs. The numerical optimization of transmission-type X-ray targets for maximum X-ray output by pulsed electron beams was carried out in the present work. The targets featured a combination of a heavy element (tungsten or molybdenum) X-ray conversion layer and a titanium membrane that served as the vacuum window, thermal shielding for converter heat, and an electron dump. The energy spectrum of the electron beam generated via explosive emission was analyzed via the space-charge effect, and was utilized for the source sampling algorithm for electron transportation simulation with a Monte Carlo method for X-ray emission analysis. It was revealed that the transmission photon intensity of a mono-material target is primarily affected by the thickness of the target, and there exists an optimal target thickness within which the photon fluence is restricted by insufficient electron stopping; when exceeded, the extra thickness of the X-ray converter target imposes absorption and attenuates the generated X-ray. Analysis on dual-layer targets proved that this optimized converter target thickness, combined with a proper titanium window, produces the highest X-ray photon emissions.
Short-pulse length and high-power density, intense pulsed ion beam (IPIB) has been widely studied in material processing during past decades. Ablation effect plays a great role in the interaction between IPIB and material and may affect the energy deposition of IPIB, thus further influencing the beam application and diagnostics. Therefore, the investigation of ablation effect on energy deposition of IPIB in the irradiated material is of great significance for its applications and diagnostic techniques. In this work, experiments on the IPIB irradiation are carried out on the BIPPAB-450 accelerator at Beihang University. Its maximum accelerating voltage is 450 kV, peak current density is 150 A/cm(2), energy density is 1.5-1.8 J/cm(2) and pulse duration (FWHM) is 80 ns. Polymer materials which have low thermal conductivity, low decomposition temperature and thus yield to ablation under low beam density, such as polycarbonate (PC), polyvinyl chloride (PVC) and polymethyl methacrylate (PMMA), are chosen in the present research. The 304 stainless steel is used for calorimetric beam diagnostics and comparative analysis. Energy deposition in polymer material and 304 stainless steel are obtained by high infrared imaging diagnostics. It is revealed that the distributions of energy deposition in these two kinds of materials differ from each other obviously. The highest energy density deposited in the 304 stainless steel appears in the center of the irradiated area where focused is the beam with a higher energy density. However, the central energy density in polymer material turns out to be lower than the surrounding area, indicating that a large portion of the ion beam is prevented from reaching the target. Meanwhile, the simulation based on the finite element method is carried out for the thermal filed distribution and evolution under the IPIB irradiation. The simulation result indicates that the strong ablation can be generated on the target surface since the highest temperature caused by IPIB irradiation is much higher than its decomposition temperature. According to the results of experiments and simulation, the polymer material can start to be ablated at the initial stage of IPIB irradiation which will consume partial energy and the products of ablation may act as shielding to block the energy deposition in the same pulse.