In precision seeding, the final displacements of the seeds are determined as a working result of the profiling mechanism, opener, seed-metering device, covering apparatus and compacting machine. For a better understanding of the disturbance of seed displacement during soil covering and compaction in the actual working process, experiments and simulations have been performed. In this paper, a type of soybean seeding monomer was taken as the research object, and a soil bin test of soil covering and compacting was executed. The experimental results showed that the traction velocity and the open angle of the covering discs had a significant influence on the changes in the horizontal and vertical displacements of seeds during the soil covering processing. With an increasing traction velocity, the vertical displacements of seeds increased after soil covering; in contrast, the horizontal displacements decreased. When the covering apparatus had a larger open angle it had a smaller disturbance influence on the soil. Therefore, with an increase in the opening angle, the changes in the vertical and horizontal displacements of seeds showed a decreasing trend. Inversely, in the process of compacting, the forward velocity had little effect on the three-dimensional displacement change in the seeds after compacting. The analysis model of the precision seeding unit was established based on the coupling model of the DEM (discrete element method) with MBDs (multi-body dynamics). The process of soil covering and compacting was simulated and analyzed. The comparison between the experimental results and the simulated results showed that the trend was similar, and the two results were close. Thus, the feasibility and applicability of the coupling method were verified. It also provided a new method for the design and optimization of covering and compacting components of a precise seeding monomer.

During corn harvesting operations, machine–straw–soil contact often occurs, but there is a lack of research related to the role of straw–soil contact. Therefore, in this study, a composite contact model of corn straw‒soil particles was established based on the discrete element method (DEM). First, the discrete element Hertz‒Mindlin method with bonding particle contact was used to establish a numerical model of the double-bonded bimodal distribution of corn straw, and bonding particle models of the outer skin‒outer skin, inner pulp‒inner pulp, and outer skin‒inner pulp were developed. The nonhomogeneous and deformable material properties were accurately expressed. The straw compression test combined with simulation calibration was used to determine some of the bonding contact parameters by means of the PB (Plackett–Burman) test, the steepest ascent test, and the BB (Box–Behnken) test. Additionally, Additionally, the Hertz-Mindlin with JKR (Johnson-Kendall-Roberts) + bonding key model was used to establish the numerical model of the soil particles, which was used to describe the irregularity and adhesion properties of the soil particles. The geometric model of the soil particles was established using the multisphere filling method. Finally, a composite contact model of corn straw‒soil particles was established, the contact parameters between straw and soil were calibrated via collision tests, inclined tests and inclined rolling tests, and the established composite contact model was further verified through direct shear tests between straw and soil. A theoretical foundation for the optimal design of equipment linked to maize harvesting is provided by this work.

During precision sowing, the contact process between the soil and seeds cannot be ignored. The constitutive relationship of soil is relatively complex, with characteristics such as high nonlinearity, while the contact mechanism between the soil and seeds is unclear. To better understand the contact between seeds and soil, it is necessary to establish a reasonable contact model. Ellipsoidal seeds, such as soybean, red bean, and kidney bean seeds, were adopted as research objects. In this paper, we used the discrete element method to establish an ellipsoidal seed–soil contact model. The JKR + bonding model was adopted for describing the adhesion between soil particles, and the Hertz–Mindlin new restitution (HMNS) model was used for ellipsoidal seed particles to eliminate the multiple contact point issue when modeling with the multi-sphere filling method. Moreover, both simulations and experiments were conducted to calibrate the interaction parameters between soil and seeds. The path of steepest ascent test and Box‒Behnken design (BBD) tests were also used, as well as direct shear tests. Thus, certain soil parameter values were obtained, namely the JKR surface energy was 4.436 J/m², the normal stiffness per unit area was 2.86 × 10⁶ N/m³, the shear stiffness per unit area was 5.54 × 10⁵ N/m³, the critical normal stress was 1833 Pa, and the critical shear stress was 3332 Pa. In addition, the simulation parameters for ellipsoidal seeds were obtained from previous works. Moreover, to obtain more accurate ellipsoidal seed–soil interaction parameters, collision tests, static friction tests, and rolling friction tests were adopted. A single-factor test was used to calibrate the ellipsoidal seed–soil interaction parameters. The calibration results were as follows: the collision restitution coefficients of ellipsoidal seeds with soil were all 0.25. The static friction coefficient of soybeans with soil was 0.6, that of red beans with soil was 0.65, and that of kidney beans with soil was 0.5. The rolling friction coefficient of soybeans with soil was 0.1, that of red beans with soil was 0.14, and that of kidney beans with soil was 0.14. Finally, the rationality of parameter selection was verified through piling tests between ellipsoidal seeds and soil. The relative error of the angle of repose of soybean/soil was 2.99%, that of red bean/soil was 0.60%, and that of kidney bean/soil was 0.55%. Thus, the feasibility and rationality of the contact models between the ellipsoidal seeds and soil established in this paper, as well as the parameter selection, were verified.

Soybean seeding monomers can realize the process of opening, seed throwing, covering, and compacting when they work. Due to the complexity of their working process, the relevant process cannot be analyzed by the discrete element method (DEM) alone. The DEM coupled with the multi-rigid body dynamics method (MBD) can solve the above problem, and the simulation analysis of the above process is realized by coupling the EDEM software with RecurDyn software. The changes in the position of soybean seed particles before and after covering and compacting are analyzed. The results show that when the working speed of the seeding monomer increases, the distance along the vertical direction of the soybean seed particles after covering gradually increases, and the distance along the horizontal direction gradually decreases. The effect of different working speeds of seeding monomer on the opening situation and the variation in seed particle positions is studied. The results show that the ditch angle gradually decreases as the working speed of the seeding monomer increases. The distribution of seed particle spacing is also analyzed. The above tests are simulated, and the results show a high agreement between the simulation and test results, proving the accuracy of the coupling method. This paper applies the coupling method for the first time to the simulation of the seeding monomer. This method can be applied not only to the analysis of the sowing process of soybean seeding monomers, but also be applied to the analysis of other machinery working processes, such as the tillage process, the sieving process, the planting and harvesting processes of crops, etc. It also deepens the application of the discrete element method in the field of agriculture.

To apply the discrete element method (DEM) to simulate the interaction process between soda saline–alkali soil and subsoiling component in Northeast China, establishing the soda saline–alkali soil particle model and selecting more accurate simulation parameters are important. In this paper, we studied the soda saline–alkali soil of the Songnen Plain in China. First, we studied the geometric shape of soda saline–alkali soil particles and proposed a modeling method for single soil particles based on the multisphere combination method. Considering the cohesion of soda saline–alkali soil particles, the Hertz–Mindlin with JKR (JKR) model was used as the contact model between soil particles. Then, the calibration method was used to obtain simulation parameters of soils that are difficult to obtain experimentally. We conducted soil angle of repose (AoR) tests, the Plackett–Burman (PB) tests, and steepest ascent (SA) tests in turn to perform a sensitivity analysis for microscopic contact parameters and select the parameters that have a significant effect on the response value (static AoR), i.e., soil surface energy, soil–soil static friction coefficient, and soil–soil rolling friction coefficient. Then, the optimal combination of simulation parameters was obtained via the Box–Behnken (BB) tests, using ANOVA to optimize the multiple regression equation. Finally, the optimal parameter combination was verified by the AoR test and the direct shear (DS) test. The results showed that the parameters had good adaptability for the AoR test. However, the simulation results of the DS test were significantly different from the experimental values. Therefore, the contact model needs to be further modified by adding Bonding bonds between soil particles based on the JKR model and further correcting for Rayleigh time step, shear modulus, and surface energy. By comparing the simulation and the experimental results, it was found that the simulation results obtained from both the DS test and AoR test had relatively small errors relative to physical tests, the two trends are the same, and the values are similar. This verified the feasibility and effectiveness of the soda saline–alkali soil particle modeling method and parameter selection proposed in this paper.

To improve the crushing efficiency and crushing pass rate of high-moisture corn ears (HMCEs), a multi-stage crushing scheme is proposed in this paper. A two-stage crushing device for HMCEs is designed, and the ear crushing process is analyzed. Firstly, a simulation model for HMCEs was established in EDEM software (2018), and the accuracy of the model was verified by the shear test. Subsequently, single-factor simulation experiments were conducted, with the crushing rate serving as the evaluation index. The optimal working parameter ranges for the HMCE device were identified as a primary crushing roller speed of 1200–1600 revolutions per minute (r/min), a secondary crushing roller clearance of 1.5–2.5 mm, and a secondary crushing roller speed of 2750–3750 r/min. A Box–Behnken experiment was conducted to establish a multiple regression equation. With the objective of maximizing the qualified crushing pass rate, the optimal combination of parameters was revealed: a primary crushing roller speed of 1500 r/min, a secondary crushing roller clearance of 2.5 mm, and a secondary crushing roller speed of 3280 r/min. The pass rate of corn cob crushing in the simulation test was 98.2%. The physical tests, using the optimized parameter combination, yielded a qualified crushing rate of 97.5%, which deviates by 0.7% from the simulation results, satisfying the requirement of a qualified crushing rate exceeding 95%. The experimental outcomes validate the rationality of the proposed crushing scheme and the accuracy of the model, providing a theoretical foundation for subsequent research endeavors.