Loess tunnels often undergo large-scale deformation with complex spatial and temporal distribution. Mastering the characteristics of spatial and temporal deformation is conducive to precise policy implementation and the control of large deformation of the tunnel. In this study, relying on the Yulinzi Tunnel in Gansu Province, China, based on 3D laser scanning technology, the tunnel was monitored for a short period of 24 h and a long period of 36 days. The refined characteristics of the temporal and spatial deformation of the representative points of the interrupted surface, the tunnel face, and the excavation mileage during the excavation process of the three-bench and seven-step method of the tunnel were analyzed. The results show that the tunnel’s arch has large deformation, and there is twisting deformation. The distribution of the overall deformation of the tunnel is related to the excavation sequence, showing a stepped deformation law. With the construction of the following excavation process, the deformation rate of the tunnel always indicates the characteristics of significant in the early stage and small in the later stage, and the overall deformation changes with time in accordance with the distribution law of the exponential function. The research results provide a reference for predicting the deformation development trend of loess tunnels and providing reasonable deformation control methods.

To study the mechanism of vault lining under different void heights and verify the strengthening effect of the attached steel plate, a CDP (concrete-damaged plasticity) model and the XFEM (extended finite element method) were used to construct the local numerical model of the vault void, and an experiment was carried out for verification. The strengthened structure of the steel plate was assembled with a combination of a two-component epoxy adhesive and chemical anchor bolts. Five lining models with various void thicknesses, together with their strengthened models, were evaluated. The results of the established numerical model were compared with the experimental results in terms of failure mode, vertical displacement, and load-deformation results. The results of the two numerical models were in good agreement with the experimental results, revealing the failure mechanism of the vault lining. The rigidity of the specimen after steel plate strengthening was significantly improved. When the void height was one-fourth of the secondary lining thickness, the lining cracks were reduced from 14 to 4, and the distribution width of the cracks was also reduced from 1.047 to 0.091 m after steel plate strengthening. The level of damage caused by cracking was significantly reduced, which proves the effectiveness of the surface-sticking method for steel plate strengthening.

This study investigates the influence of longitudinal through voids on vault lining. Firstly, a loading test was carried out on a local void model, and the CDP model was used for numerical verification. It was found that the damage to the lining caused by a longitudinal through void was primarily located at the void boundary. On the basis of these findings, an overall model of the vault’s through void was established using the CDP model. The effects of the void on the circumferential stress, vertical deformation, axial force, and bending moment of the lining surface were analyzed, and the damage characteristics of the vault’s through void lining were studied. The results indicated that the through void of the vault caused circumferential tensile stress on the lining surface of the void boundary, while the compressive stress of the vault increased significantly, resulting in a relatively uplifted vault. Furthermore, the axial force within the void range decreased, and the local positive bending moment at the void boundary increased significantly. The impact of the void increased gradually with the height of the void. If the height of the longitudinal through void is large, the inner surface of the lining at the void boundary will crack longitudinally, and the vault will be at risk of falling blocks or even being crushed.

In the present study, large-scale specimens based on the tunnel prototype were prepared and static load tests were carried out to investigate the damage caused by lining voids. Based on the strengthening scheme of the tunnel, the strengthened specimens were prepared to explore the strengthening effect on the strengthening structure. The strengthening structure is made of a steel plate fixed with chemical anchor bolts and two-component epoxy adhesive. By analyzing the failure mode, structural deformation, and the relationship between load and strain, the damage caused by vault void with various void heights was analyzed and the obtained results were verified through the experiment. Moreover, the enhancement of the bearing capacity and stiffness of the structure strengthened by surface bonding steel was studied. The obtained results show that the damage caused by the lining void mainly occurs at the void boundary. The damage appears as multiple longitudinal cracks. The crack starts from the lower surface and develops radially. Using chemical anchor bolts and two-component epoxy adhesive to bond the steel plate on the lining surface, the damage can be reduced, and the bearing capacity of the structure can be improved effectively when the void height is a quarter of the second lining thickness, the number of cracks is reduced from 14 to 5 after steel plate strengthening, and the length of the longest crack is reduced from 13.2 cm to 8.3 cm, reduced by 37.12%. The steel plate strengthening also reduces the strain of the lower steel bar at the void boundary from 1130.58 με to 555.12 με, and the strain decreases by 50.89%. The experimental results show that the position where the void has the greatest impact on the lining is at the void boundary. Therefore, when steel plates are used to strengthen the void lining, the void boundary should be emphasized, which makes the strengthening more accurate and saves the cost of treatment.

During the actual construction of tunnel sidewall lining, construction workers often use only one or two windows per layer for pouring in order to reduce the construction sequence, which often leads to a reduction in the quality of tunnel sidewall concrete pouring. Therefore, this study analysed the necessity of the window-by-window pouring of sidewall lining through the study of concrete flow characteristics of the tunnel sidewall lining pouring process, and the reasonable spacing of pouring windows was analysed. This study firstly verified the accuracy of the simulation parameters and the feasibility of the simulation method of the lining pouring process through indoor experiments and simulation analyses, and then it numerically simulated and analysed the flow of concrete during the lining pouring process of tunnel sidewalls. The following conclusions were made: the smaller the slump of the freshly mixed concrete, the higher the pumping flow rate; additionally, the shorter the one-time pouring distance, the smaller the spacing of the trolley feeding window should be. Furthermore, this study makes suggestions for the reasonable spacing of pouring trolleys under several working conditions.