Wearable electrochemical sensors have attracted tremendous attention in recent years. Here, a three-dimensional paper-based microfluidic electrochemical integrated device (3D-PMED) was demonstrated for real-time monitoring of sweat metabolites. The 3D-PMED was fabricated by wax screen-printing patterns on cellulose paper and then folding the pre-patterned paper four times to form five stacked layers: the sweat collector, vertical channel, transverse channel, electrode layer and sweat evaporator. A sweat monitoring device was realized by integrating a screen-printed glucose sensor on polyethylene terephthalate (PET) substrate with the fabricated 3D-PMED. The sweat flow process in 3D-PMED was modelled with red ink to demonstrate the capability of collecting, analyzing and evaporating sweat, due to the capillary action of filter paper and hydrophobicity of wax. The glucose sensor was designed with a high sensitivity (35.7 μA mM⁻¹ cm⁻²) and low detection limit (5 μM), considering the low concentration of glucose in sweat. An on-body experiment was carried out to validate the practicability of the three-dimensional sweat monitoring device. Such a 3D-PMED can be readily expanded for the simultaneous monitoring of alternative sweat electrolytes and metabolites.

A free-standing graphene silk composite (G/S) film was fabricated via vacuum filtration of a mixed suspension of graphene oxide and silk fibres, followed by chemical reduction. Spiky structured Pt nanospheres were grown on the film substrate by cyclic voltammetry electrodeposition. The electrical and mechanical performance of a single graphene coated silk fibre was investigated. The conductivity of a single graphene coated silk fibre is 57.9 S m⁻¹. During 1000 bending measurements, the conductivity was stable and showed negligible variation. The G/S film has a sheet resistivity of 90 Ω □⁻¹ with a porous and hierarchical structure. The spiky Pt nanosphere decorated G/S film was directly used as a H₂O₂ electrode with a sensitivity of 0.56 mA mM⁻¹ cm⁻², a linear range of 0–2.5 mM and an ultralow detection limit of 0.2 μM (S/N = 3). A glucose biosensor electrode was further fabricated by enzyme immobilization. The results show a sensitivity of 150.8 μA mM⁻¹ cm⁻² and a low detection limit of 1 μM (S/N = 3) for glucose detection. The strategy of coating graphene sheets on a silk fibre surface provides a new approach for developing electrically conductive biomaterials, tissue engineering scaffolds, bendable electrodes, and wearable biomedical devices.

Wearable electrochemical sensors have attracted tremendous attention in recent years. Here, an integrated three-dimensional paper-based microfluidic electrochemical device (3D-PMED) with flexible wireless circuits is demonstrated for real-time monitoring of sweat potassium. The paper-based microfluidic pad is fabricated by printing wax patterns on cellulose paper and then folding the pre-patterned paper four times to form a five-layer stacked structure: sweat collector, vertical channel, transverse channel, electrode layer, and sweat evaporator. Also, we have discussed the different properties with three swear collector types. The sweat monitoring device is realized by integrating a screen-printed potassium ion-selective sensor on the PET substrate with the fabricated paper microfluidic pad. The sweat flow in 3D-PMED is modeled with red ink to generate the flow pathway of sweat and the capability of sweat storage. The detection range of the potassium ion-selective sensor is 1-32 mM, and the electrode response potential is 61.79 mV per decade of K+ concentration. The device has a small size that is suitable for everywhere on the body, and also have shown good selectivity for both anion and cation, and a stable performance within 1 week. This 3D-PMED has provided a simple, low-cost way for real-time dynamic sweat potassium monitoring when exercising.