This research paper deals with the fabrication procedure and the testing process of metal matrix composite material comprising of Aluminium and Silicon Carbide in addition with Carbon Nanotubes. Aluminium composites are preferred in manufacturing of various industrial machine components and automobile parts due to their favourable properties like low density which thereby results in their light weight, high strength and superior malleability comparatively to iron carbon alloys like steel and cast iron. When Silicon Carbide is added it helps in furthering the thermal conductivity and melting point properties of Aluminium in addition to improving its hardness.The addition of Carbon Nanotubes potentially helps in further improving the tensile strength of the metal matrix composite. In this study four samples of different compositions of Silicon Carbide are prepared and studied. The fabrication process is done by Stir casting carries out by adding the required additives into the molten mixture of aluminium followed by continuous stirring. After solidification for a period of time the samples are cut according to standard dimensions for carrying out the testing procedures. The various test procedures like hardness and impact tests were conducted to study the mechanical properties of obtained metal matrix composite. The various results inferred from the tests are analysed and subjected to comparison with each other in this study.
21 September 2016 in Indian Journal of Science and Technology
Objectives: The recent development in materials replaces automotive and aerospace components with composites. Among composites, natural fiber composites play a vital role due to their properties like bio-degradability, low strength to weight ratio and ease of manufacturing. Method: In this work, sisal epoxy hybrid composite was fabricated by hand layout process. Initially, releasing agent is applied on the top surface of the mould over which Glass Fiber Reinforced Plastic (GFRP) is placed. On GFRP, apply resin hardener mixer over which sisal is placed. Again GFRP layer is kept on sisal. Findings: The result shows that, breaking load of double shear test is increased from 1.02 to 1.43 kN. Hardness value increased from 76.2 to 88.2. The results of inter de lamination test also increased from s 7.96 to 8.52 kN. Above results proved that composite with equal fibre ratio of glass and sisal (50:50) has improved the mechanical properties than composite with minimum percentage of sisal fiber. Applications: The material developed is suitable for automotive bumper application. Also, it may be used as partition and load carrying medium in railway and marine application.
Nowadays, industries place a strong emphasis on low-cost, biodegradable materials with long lifespans. As a result, businesses are concentrating on creating composite materials utilizing the world’s plentiful supply of natural fibers. In this study, acacia and raffia fibers are combined with epoxy resin and a hand layup method to create a biodegradable composite laminate. This article investigates the effect of fiber orientation on the mechanical and morphological evaluation of composite materials that have been manufactured. Three different kinds of composites were fabricated in this work: Composite 1, which contained acacia fiber; Composite 2, which was built of acacia and raffia fiber; and Composite 3, which was made of raffia fiber. While Composite 2 is a hybrid composite in this instance, Composites 1 and 3 are monofiber composites. In accordance with the ASTM standards, testing was performed to investigate the different mechanical behaviors, including tensile, flexural, double shear, delamination, hardness, and impact. The results demonstrate that Composite 1 has strong tensile strength, flexural strength, double shear, and hardness tests with a 45° fiber orientation. The 90° fiber orientation of Composite 1 performs well in the inter delamination test. The result demonstrates that composite 1 of type 0 absorbs greater energy. Additionally, Scanning electron microscopy was used to conduct morphological examinations in order to investigate the internal structural failure of the composites. It was found that the composite laminate has fiber cracks, pullouts, and voids, which were reduced with the right curing times and stress.