The K-type joint, which consists of the web members and the chord members with varied angles welded together, has been widely adopted in long-span steel truss bridges. However, its fatigue performance has been rarely considered, despite its critical role in bridge structural safety and durability. Accordingly, the FE model of the K-type joint was established in Abaqus and the fatigue performance analysis was conducted, in which the effect of web/chord thickness ratio (τ), chord/web angle (θ), and chord with rib stiffener were investigated. Take the Mingzhu Bay steel truss arch bridge as an engineering background, the hot spot stress method was employed to calculate the fatigue performance of three K-type joints in unfavorable locations. Furthermore, a 3D full-scall bridge model was built to evaluate the fatigue performance of the K-type joints under standard and overloaded moving vehicle load scenarios. The results show that the max hot spot stress factor (SCF_max) of the web and chord member is influenced by τ and θ. The chord members added stiffener is founded to be an effective way to enhance fatigue performance. The fatigue stress intensities of the three unfavorable locations meet the Eurocode 3 specification requirements, but the one in the mid-truss arch is not satisfied under an overloaded vehicle loading rate of 25%.

In a half-through steel arched bridge, the suspenders are the critical load transfer component that transmits the deck system and traffic load to the arch rib. These suspenders are subjected to traffic and environmental vibrations and are prone to fatigue failure, especially for overloaded moving vehicles. This paper aims to study the impact of moving vehicles’ overloaded rate on the fatigue performance of suspenders in a long-span three steel truss arch bridge. Based on the Mingzhu Bay steel arch bridge, a 3D finite element bridge model was first established and seven types of moving fatigue vehicle models were considered. Then the stress amplitude and dynamic response of the suspenders on the middle steel truss arch were studied under a standard, 25%, and 50% overloaded moving vehicles load. Following that, the Miner fatigue cumulative damage theory was employed to evaluate the fatigue life of the suspenders. The results show that the short suspenders in the middle steel truss arch have the shortest fatigue life but can still meet the design requirements under the standard load. However, the fatigue life of the suspenders decreases by 20% and 30% when the overloading rate reaches 25% and 50%. The fatigue life cannot meet the design requirement when the overload rate is 50%.

The orthotropic steel deck is widely used in long-span steel bridges due to its simplicity and efficiency. The welded joint of the U-rib to e deck panel area is extremely sensitive to fatigue cracks. In this study, an orthotropic steel deck with an arc-shape stiffener was proposed that aimed to alleviate the fatigue cracks and enhance the fatigue resistance in long-span steel bridges. Based on the Mingzhu Bay steel bridge, the proposed steel deck FE model was first established. Then, the moving vehicle load was applied to investigate the impact of the arc-shape stiffener on the fatigue stress amplitude and distribution. The Miner fatigue cumulative damage theory was employed to evaluate the fatigue life of the orthotropic steel deck with arc-shaped stiffener, and comparative analyses were carried out. Finally, the results show the maximum stress of the orthotropic steel deck with an arc-shaped stiffener is reduced by 15%, and the fatigue life is improved by 40% compared with the OSD.

The orthotropic steel deck is sensitive to fatigue, and a number of cracks have been found in existing bridges. Based on the long-span Guangzhou Mingzhu Bay steel arched bridge, this paper focus on the cracking process, fatigue mechanism, and fatigue performance evaluation of an orthotropic steel bridge deck under traffic load. A finite element model of a three-U-rib and three-span bridge deck was first established to investigate the stress state and the most unfavorable wheel loading position under the longitudinal wheel load. Then, four full-scale single-U-rib specimens were fabricated with high-strength lower alloy structural steel Q370qD in compliance with construction standards. High-cycle loading was subsequently implemented according to the Specification for Design of Highway steel bridge (JTG D64-2015), and the crack initiation, propagation process, and fatigue failure modes were studied. The results showed the stress at structural concern points is larger than in other locations, which was located around 35 mm from the welding seam of the U-rib and the lower end of the diaphragm plate. The Mingzhu Bay steel bridge deck meets the fatigue design requirements. However, the bottom of the welding seam between the U-rib and diaphragm plate is a dangerous fatigue position, and attention should be paid to the welding quality at this position during construction.