Power electronics plays an important role in a wide range of applications in order to achieve high efficiency and performance. Increasing efforts are being made to improve the reliability of power electronics systems to ensure compliance with more stringent constraints on cost, safety, and availability in different applications. This paper presents an overview of the major failure mechanisms of IGBT modules and their handling methods in power converter systems improving reliability. The major failure mechanisms of IGBT modules are presented first, and methods for predicting lifetime and estimating the junction temperature of IGBT modules are then discussed. Subsequently, different methods for detecting open- and short-circuit faults are presented. Finally, fault-tolerant strategies for improving the reliability of power electronic systems under field operation are explained and compared in terms of performance and cost.

Transformerless topologies of many topologies are widely used in photovoltaic (PV) systems because these topologies have many advantages in terms of the weight, size, and efficiency. A three-level inverter has an outstanding performance and is advantageous in the switching device selection than a two-level inverter. In the transformerless PV systems using the three-level inverter, the PV systems should suffer from the leakage current and generate the neutral-point voltage unbalance. To solve two problems, this paper proposes modulation techniques to reduce the leakage current and balance the dc-link voltages. The cause of the leakage current in the three-level inverter is analyzed. The proposed technique LMZVM using the large, medium, and zero vectors reduces the common mode voltage that causes the leakage current than that of the conventional PWM. Moreover, the proposed technique LMSVM using the large, medium, and small vectors balances the dc-link voltages with reduced CMV as the same in LMZVM. The effectiveness of the proposed techniques is verified by comparing its results with those of the convectional PWM. The results are obtained through simulations and experiments.

This paper proposes a fault-tolerant control strategy for a T-type three-level inverter when an open-circuit fault occurs. The proposed method is explained by dividing fault into two cases: the faulty condition of half-bridge switches and neutral-point switches. In case of the open-circuit fault in a neutral-point switch, two methods will be proposed and compared based on thermal analysis and neutral-point voltage oscillation. The reliability of T-type inverter systems is improved considerably by the proposed algorithm when a switch fails. The proposed method does not require any additional components. Simulation and experimental results verify the validity and feasibility of the proposed fault-tolerant control strategy.

This paper proposes a new diagnosis method of an open-switch fault and fault-tolerant control strategy for T-type three-level inverter systems. The location of the faulty switch can be identified by the average of the normalized phase current and the change of the neutral-point voltage. The proposed fault-tolerant strategy is explained by dividing into two cases: the faulty condition of half-bridge switches and neutral-point switches. The performance of the T-type inverter system improves considerably by the proposed fault-tolerant algorithm when a switch fails. The proposed method does not require additional components and complex calculations. Simulation and experimental results verify the feasibility of the proposed fault diagnosis and fault-tolerant control strategy.

This paper proposes a fault-detection method for an open-switch fault in the switches of grid-connected neutral-point-clamped inverter systems. The proposed method can not only detect the fault condition but also identify the location of the faulty switch. In the proposed method, which is designed by incorporating a simple switching control in the conventional method, the fault condition is detected on the basis of the radius of the Concordia current pattern, and the location of the faulty switch can be identified. By using the proposed method, it is possible to detect the open-switch fault and identify the faulty switch within two fundamental periods, without using additional sensors or performing complex calculations. Simulations and experiments are carried out to confirm the reliability of the proposed fault-detection method.

The conventional three-level active-neutral-point-clamped (ANPC) inverter requires high dc-link voltage at least twice the peak of ac output. To reduce the dc-link voltage, a recent topology that enhanced the voltage gain from half to unity has been presented. In this letter, an alternative ANPC topology is established by using two T-type inverters. Two floating capacitors with self-voltage balancing capability are integrated to achieve a voltage-boosting gain of 1.5. In addition, the proposed topology is capable of generating seven voltage levels. Its operation is validated through circuit analysis followed by experimental results of a prototype.