Based on thermal–mechanical coupling simulation analysis and physical engineering tracking observation, the mechanical behavior and response of a continuously reinforced concrete and asphalt concrete (CRC + AC) composite pavement layer were analyzed, and the causes of cracking on the surface and bottom of the asphalt layer were revealed. Studies have shown that under normal driving conditions, the AC layer, which is usually in the position of the wheel load gap and wheel load side, more easily generates a longitudinal “corresponding crack”. Compared to normal driving, longitudinal cracks are generated more easily inside of the curve, and transverse cracks occur more easily on poor stadia curves. When the AC layer thickness is less than 8 cm, the AC layer is more prone to bottom-up cracking, and it is more prone to top-down cracking when it is more than 8 cm thick. Comprehensively considering the tensile stress, shear stress, and the thickness of the AC layer, it is recommended that the suitable thickness range of the AC layer is 8 cm~14 cm. The calculated results show good agreement with the physical engineering investigation. The research results can provide a theoretical and scientific basis for cracking control and the rational design of a CRC + AC composite pavement layer.

Non-metallic fractions (NMFs) from waste printed circuit boards (PCBs) are mostly composed of cured resin and fiber. In this study, NMF material from a PCB was ground into powder and added into matrix asphalt to produce PCB-NMF-modified asphalt. To improve the compatibility of PCB-NMF and asphalt, a compatibilizer consisting of tung oil and glycerol was also developed. The optimum compatibilizer content was determined to be 8% by weight of the PCB-NMF through a series of laboratory tests, including the softening point, penetration, ductility, and softening point difference (SPD). The micro-mechanism of NMF powder-modified asphalt was analyzed through Fourier transform infrared spectroscopy (FTIR) and a scanning electron microscope test (SEM). The performances of PCB-NMF-modified asphalt were evaluated by the dynamic shear rheology (DSR) test and the low-temperature bending beam rheometer (BBR) test. The optimum compatibilizer content was 8% by weight of the NMF powder and the optimum content of NMF powder was determined to be 30% by weight of the asphalt based on a comprehensive evaluation. The results show that PCB-NMF can significantly improve stiffness, rutting resistance, high-temperature stability, and temperature sensitivity of asphalt material at an appropriate content. The BBR tests revealed that PCB-NMF slightly weakened the cracking resistance of asphalt at low temperatures. The SEM test showed that the addition of a compatibilizer can increase the compatibility by making the NMF powder evenly dispersed. The FTIR test results implied that a chemical reaction may not have happened between PCB-NMF, compatibilizer, and the matrix asphalt. Overall, it is a promising and sustainable way to utilize PCB-NMF as a modifier for asphalt material and reduce electronic waste treatment at a low cost.