Electrospun nano-fibers exhibit two significant properties: a high surface-to-volume ratio and a relatively defect-free molecular structure. Due to the high surface-to-volume ratio, electro-spun materials are well suited for activities requiring increased physical contact, such as providing a site for a chemical reaction or filtration of small-sized physical materials. However, electrospinning has many shortcomings, including difficulties in producing inorganic nanofibers and a limited number or variety of polymers used in the process. The fabrication of nanofiber bundles via electrospinning is explored in this analytical study and the relationship between all effective electrospinning parameters and the relative abundance of various fiber morphologies. Numerous variables could impact the fabrication of nanofibers, resulting in a variety of morphologies such as uniform, entangled, individual beads, beads-on-string, etc. Therefore, adequate ambient conditions and selecting the appropriate polymer and solvent for achieving a homogenous polymer solution and uniform with desired nanofiber properties for different applications of electro-spun materials are examined. Finally, the promising applications of nano-fine fibers in various fields achieved via electrospinning are studied in this paper.

Electrospinning is a simple, low-cost and versatile method for fabricating submicron and nano size fibers. Due to their large surface area, high aspect ratio and porous structure, electrospun nanofibers can be employed in wide range of applications. Biomedical, environmental, protective clothing and sensors are just few. The latter has attracted a great deal of attention, because for biosensor application, nanofibers have several advantages over traditional sensors, including a high surface-to-volume ratio and ease of functionalization. This review provides a short overview of several electrospun nanofibers applications, with an emphasis on biosensor applications. With respect to this area, focus is placed on label-free sensors, pertaining to both recent advances and fundamental research. Here, label-free sensor properties of sensitivity, selectivity, and detection are critically evaluated. Current challenges in this area and prospective future work is also discussed.

Electro-spun ultra-fine fibers exhibit two significant properties: a high surface-to-volume ratio and a relatively defect-free molecular structure. Due to the high surface-to-volume ratio, electro-spun materials are well suited for activities requiring increased physical contact, such as providing a site for a chemical reaction or filtration of small-sized physical materials. However, electrospinning has many shortcomings, including difficulties in producing inorganic nanofibers and a limited number or variety of polymers used in the process. The fabrication of nanofiber bundles via electrospinning is explored in this analytical study, as well as the relationship between extrinsic electrospinning parameters and the relative abundance of various fiber morphologies. Numerous variables could impact the fabrication of nanofibers, resulting in a variety of morphologies; therefore, adequate ambient conditions and selecting the appropriate solvent for achieving a homogenous polymer solution and uniform electro-spun materials are examined. Finally, common polymers suitable for electrospinning and the promising applications of ultra-fine fibers achieved via electrospinning are studied in this paper.