The interturbine transition duct (ITD), located between the high-pressure (HP) and low-pressure (LP) turbines of aeroengines, tends to be designed as an aggressive ITD integrated with wide-chord struts to meet the requirements of civil aeroengines for high bypass ratios and thrust–weight ratios. This paper presents a detailed unsteady numerical investigation of the effects of the HP rotor trailing-edge radius on the unsteady flow characteristics in the integrated aggressive interturbine transition duct (AITD), including the transport and dissipation of HP rotor wakes, the control mechanism of HP rotor wakes on flow separation and the influence of wake parameters. A sweeping rod, with a nondimensional diameter ranging from d/s = 0.056~0.143 (based on the pitch (s) of wide-chord struts at the midspan) and a reduced frequency ($f$) of 1.07, is used to simulate the HP rotor wake to decouple its influence from other secondary flows. Using the k-ω SST turbulence model and gamma–theta transition model, a structured grid with 6.3 million nodes can achieve similar global results. The wake in the lower part of the AITD channel dissipates rapidly because of the stretching between its own circumferential motion and the radial upward secondary flow, especially for a small d/s. Only the residual wake in the upper part can reach wide-chord struts in the case with large d/s. A sweeping rod with a large d/s can reduce the radial pressure gradient in the AITD, inhibit the internal secondary flow to a certain extent, reduce the dissipation rate of the wake, enhance its suppression effect on flow separation on a wide-chord strut, and decrease the flow loss. However, the wake can also enhance the passage vortex due to the increasing circumferential pressure gradient in the wide-chord strut channel, resulting in increasing blade profile loss. In the scope of this study, the aerodynamic gain of the wake is still not enough to compensate for its loss increment (including its own dissipation loss). Therefore, selecting a small trailing-edge radius of the HP rotor is conducive to improving the aerodynamic performance of the integrated AITD.

A dynamic simulation was launched to research the influence of high-pressure turbine (HPT) rotor wake passing frequency on the flow mechanism in an integrated aggressive interturbine duct (AITD). Sweeping rods were adopted to replace the HPT rotors to decouple the influence of its wake from those of other secondary flows. The diameter of the rods (d/s, nondimensionalized by the pitch (s) of the integrated struts at midspan) was 0.10, and their reduced frequency (f) ranged from 0.49 to 1.61. The k–ω SST turbulence model and γ–θ transition model were adopted for the turbulence closure. A 6.3-million-node structured grid was used to meet the grid dependency. Along with increasing f, the intensified circumferential motion of the wake (1) enhances the wake vortex stretching and exhaustion near the hub; (2) promotes the radial inclination of wakes and elongates and narrows the wake vortex band, resulting in increased spacing between the adjacent wake vortices and the weakened vortex interaction. In the high-f cases, the enhanced turbulence intensity in the interval between the adjacent wakes could suppress the separation bubble on LPT-GV in advance, but the elongated and narrowed wake vortices resulted in a substantial reduction in the radial extent and duration of their suppression on the separation bubble. Therefore, the influence of f on the integrated AITD and its parts was bidirectional, and adjusting the sweeping frequency to balance its positive and negative effects could minimize the total loss in the integrated AITD.

This paper focuses on the dynamic internal flow in the integrated aggressive intermediate turbine duct (AITD) with different HPT wake numbers, using CFX Solver with dynamic Reynolds-averaged Navier–Stokes equations (RANS), the shear stress transmission κ-ω turbulence model (SST) and the γ-θ transition model. The HPT wakes are simulated using sweeping rods, with the number of rods ranging from 14 to 56 and a reduced frequency of 1.07. The increasing wake number reduces the radial pressure gradient in the integrated AITD, and then decelerates the radial migration and dissipation of wake vortices, so that some residual wakes can reach the integrated low-pressure turbine guide vane (LPT-GV) to enhance the suppression of flow separation to a certain extent. On the other hand, the increase in wake number can also weaken the skewness and stretching of the wake, thereby increasing the duration of flow separation suppression. When there are too many wakes, the mixing between adjacent wakes accelerates the dispersion of wake vortices, leading to increased total pressure loss and an enhanced turbulence intensity. This enhanced turbulence intensity promotes bypass transition on the suction surface of the LPT-GV in advance, thereby completely eliminating flow separation on the LPT-GV in the entire spatiotemporal domain, which is beneficial for reducing separation loss, but also increasing turbulent viscous loss. When N ≤ 28, the gross loss of the integrated AITD studied in this paper reaches a minimum value (around 0.22), as the benefits brought by the wake suppression of flow separation can offset the wake dissipation loss and the turbulent viscous loss caused by the wake-induced transition. Considering that wake loss is inherently present, using sweeping wakes to inhibit the flow separation on the integrated LPT-GV can bring certain aerodynamic benefits when the wake number is less than 28.