The aircraft engine bleed air simulation thermodynamic laboratory simulation parameters include the bleed air pressure and temperature. However, existing laboratories cannot carry out the dynamic test of the engine bleed air simulation. In the engine bleed air simulation dynamic test, the temperature control has the characteristics of strong coupling and nonlinear and large inertia. The conventional control strategy cannot solve the contradictions of the response speed and stability of the system. Moreover, the dynamic control of the pressure and temperature involve strong coupling. That often leads to the failure of control decisions. Therefore, there is still no relevant report on the laboratory equipment used for the engine dynamic bleed air simulation. According to the above problem, this study adopted heat exchangers for indirect heating to reduce the coupling of dynamic control between temperature and pressure. Specifically, to take into account the rapid response and stability of the system, this study used the lookup table-based PID (LPID) controller to control the temperature and pressure of the bleed air simulation test. The dynamic test errors were within 10%, and the steady-state accuracies were within ±2%. The simulation software results and the engine bleed air simulation test results showed that temperature and pressure control systems based on the LPID controller have advantages: high control precision, a low overshoot amount, a fast response, and a high stability.

As a critical system of onboard aircraft equipment, the environmental control system (ECS) has an essential impact on flight safety. The performance of the ECS is usually tested using the thermal test facility. The facility comprises temperature and pressure simulation units to simulate the engine bleed air. Currently, the ECS often fails due to the dynamic and rapid changes in the temperature and pressure of bleed air. To achieve the dynamic bleed air simulation, the most critical problem is to simulate the bleed air’s rapid heating and boost process during the actual engine working process. However, the temperature simulation unit has the characteristics of nonlinear and large inertia. Moreover, temperature and pressure control are strongly coupled. These characteristics usually lead to temperature and pressure dynamic control failure. This paper introduces a novel facility that adopted the hot and cold blending method to realize the rapid response of the temperature. Furthermore, it used a particular system structure to reduce pressure and temperature control coupling. In addition, it adopted the lookup-table-based PID (LPID) controller to acquire the rapid response and good steady-state performance of temperature and pressure control. Experimental control results are presented and discussed. The results showed that the facility could meet ECS’s dynamic and steady-state test requirements. The novel facility makes up for the insufficient dynamic test capacity of the previously developed ECS test facilities.

Researches have focused on the thermal protection system (TPS) of hypersonic vehicles under severe aerodynamic heat. According to the second law of thermodynamics, heat transfer needs to consume a heat sink, but the cold energy provided by the airborne heat sink is limited. Therefore, it is necessary to explore new available heat sinks during hypersonic cruise. This paper numerically calculated the wall temperature distribution of hypersonic vehicle X-51A with different Mach numbers, altitudes and angles of attack using ANSYS Fluent 19.0. A dimensionless parameter, relative temperature coefficient r_t, was proposed to characterize the relative value of local wall temperature in the whole wall temperature range. The distribution regularity and influencing factors of wall temperature were summarized. The low-temperature region which is less affected by flight conditions was divided as the heat sink and its heat dissipation capacity (Q) and characteristics were studied. The angle of attack has great influence on the temperature distribution. In XY view the rear side of leeward surface is least affected by flight conditions and its r_t is less than 0.2, which can be used as a low-temperature region. Taking this region as a heat sink to dissipate heat, it is found that the Q of the new heat sink is 30 kW/m² at Ma 3, 90 kW/m² at Ma 4 and 200 kW/m² at Ma 5. The Q increases greatly with the increase in Mach number, and the convective heat transfer coefficient (h) also increases. At the same Q, the h decreases with the increase in Mach number. The exploration of low-temperature region as heat sink has an important reference for reducing the dependence on consumable heat sink and alleviating the energy shortage of the hypersonic vehicle.

The Lunar Gravity Compensation Facility (LGCF) is a critical component in ground tests for a crewed lunar roving vehicle (CLRV). The track-following servo subsystem’s performance is of critical importance in the LGCF, as it needs to achieve high-precision tracking of the CLRV’s fast, wide range of motion in the horizontal direction. The subsystem must also operate within various constraints, including those related to speed, acceleration, and position. These requirements introduce new challenges to both the design and control of the subsystem. To tackle these challenges, this paper employs a Permanent-Magnet Synchronous Motor (PMSM) vector control method based on Space Vector Pulse Width Modulation (SVPWM) to achieve accurate speed tracking. Additionally, this paper presents an Explicit Model Predictive Control (EMPC) strategy for precise position servo control of the track-following system under multi-parameter constraints. The simulation model of the track-following servo subsystem is established based on the above methods. The simulation results demonstrate that the position tracking error of the gravity compensation system, constructed using the above method combined with EMPC control, is less than 0.2 m. The control performance of the EMPC is significantly better than those of the PI and LQI controllers. The influence of errors on the drawbar pull is within 12.5%, and its effect on the compensation force is negligible. These results provide theoretical support for the design of a track-following servo subsystem.

Pneumatic cabin pressure control system (PCPCS), with its exceptional electromagnetic compatibility, is expected to become the major equipment on a high-performance airplane again in the future. Although the PCPCS has been mature for a long time, the broad popularization of the digital cabin pressure control system (DCPCS) has left the PCPCS in the cold for decades. This makes the PCPCS unable to meet the severe cabin pressure regulation requirements of high-speed aircraft today. For this purpose, a more precise PCPCS modeling method is proposed. Through this method, the relation between different parts in the PCPCS can be accurately characterized. Moreover, the impact of the ambient environment on the PCPCS is taken into consideration. This method can be used to accurately analyze the PCPCS under maneuvering flight. And it also assists in the verification of the system improvements of dynamic performance in the future. Simulation results show that the aircraft acceleration disturbs the PCPCS slightly, and the cabin air inflow fluctuation has a significant impact on the cabin air pressure.