During the process of steam thermal recovery of heavy oil, steam channeling seriously affects the production and ultimate recovery. In this study, fly ash was used as the plugging agent, and then a series of plugging experiments based on the results of two-dimensional (2D) experiments were conducted to study the effect of plugging the steam breakthrough channels. The experimental results show that the inorganic particle plugging agent made from the fly ash had a good suspension stability, consolidation strength, and injection performance. Because of these characteristics, it was migrated farther in the formation with a high permeability than in the formation with a low permeability, and the plugging rate was greater than 99%. After steam injection, it had a good anti-flush ability and stable plugging performance in the formation. In terms of the oil displacement effect, oil recovery in the formation with a low permeability was effectively improved because of plugging. The results show that the inorganic particle plugging agent could effectively control the steam channeling and it improved the development effect of the heavy oil reservoir.

The use of polymer gel for water control and oil addition is a common technical method in oilfield development. The polymer and hydrated bentonite react under the action of an organic crosslinking agent to form a composite gel. The particle-size change and microstructure of the composite gel were analyzed via shear thinning, thixotropic, viscoelastic, and start-up stress rheology experiments. The experimental results show that the polyacrylamide/bentonite organic crosslinked composite gel was a gel system with bentonite as the core aggregate structure, and the large particle-size distribution was mostly increased with increasing crosslinker content. The composite gel presented shear thinning characteristics, the content of bentonite or crosslinking agent was increased, and the shear resistance was stronger at a high shear rate. The composite gel exhibited positive thixotropic properties, and the thixotropy increased with increasing bentonite content. The composite gel had good viscoelastic characteristics, the elastic characteristics of the composite gel showed more significantly with bentonite increases, and the viscosity of the composite gel showed its characteristics more significantly with the crosslinking agent increased. After loading at a rate on the composite gel, the shear stress increased significantly with time and reached its maximum value, and then the shear stress decreased and gradually stabilized.

The adsorption of polymer microspheres in a stratum can directly affect its action mode and performance in the actual application process. Understanding the adsorption pattern of polymer microspheres and their adsorption mechanism can facilitate optimization of the application mode and enhance the use efficiency. Ultraviolet spectrophotometry was employed to measure the static adsorption characteristics of polymer microspheres (PMS) on the surface of quartz sand. The PMS adsorption capacity on the surface of quartz sand increased with increasing concentration. When the concentration was 1000 mg/L, the static equilibrium adsorption capacity was 402 μg/g, and monolayer adsorption was dominant. The effect of the contact time on the adsorption was investigated, and the fitting was performed using the isothermal adsorption thermodynamic equilibrium model and the adsorption kinetic model. The adsorption of 800 mg/L PMS tended to equilibrate after 0.8 h of adsorption on the surface of quartz sand, and the adsorption of 1400 mg/L PMS tended to equilibrate after 1 h of adsorption on the surface of quartz sand. Good fitting results of the kinetic adsorption process were obtained using the pseudo-first-order (PFO) model, pseudo-second-order (PSO) model, Elovich model, and mixed-order (MO) model. The effects of the temperature, particle size of the quartz sand, solid–liquid ratio, and salinity on the adsorption of PMS on the surface of quartz sand were examined. The PMS adsorption capacity on the surface of quartz sand decreased with increasing environmental temperature. The adsorption of PMS at the solid–liquid interface was an exothermic process, and the enthalpy of adsorption was negative. As the mass of the quartz sand in the solid–liquid ratio increased, the adsorption capacity decreased; a low salinity and neutral pH were conducive to the adsorption of PMS on the surface of quartz sand.

Aiming to reduce the negative effect of steam channeling in the late stage of steam flooding applied in heavy oil reservoirs, experimental studies were carried out on selective plugging of solid particles, added to single-medium- and multimedia-assisted steam flooding. This work also explored the mechanisms of enhancing heavy oil recovery by applying plugging agent- and multimedia-assisted steam flooding and its optimized injection parameters. Through solid particle plugging experiments, this study clarifies the high-efficiency solid particle plugging mechanism, with an optimized slug size of 0.40PV and plugging ratio of over 98. Through single-medium- and multimedia-assisted steam flooding experiments, this study confirms that gas-assisted steam flooding has an effect of synergistic oil displacement and that a CO₂ with urea solution-assisted steam flooding method achieves the best production performance. Its oil recovery factor is 10.7 higher than that of the steam flooding process. Parallel sand pack models with a permeability difference of more than 10 times were used to mimic a heavy oil reservoir with high-permeability channels, and the selective plugging of solid particles was carried out. The plugging ratio of high-permeability formation reached 91.20, playing an effective plugging role. Solid particle plugging is less effective to the low-permeability formation, with the plugging ratio at only 32.39. Based on the selective plugging of solid particles, a plugging agent- and multimedia-assisted steam flooding experiment was conducted, the high-permeability formation was effectively plugged, and the swept volume of the low-permeability formation increased significantly. The final recovery factor of the high-permeability formation was enhanced by 11, and the recovery factor of the low-permeability formation increased by 3 times, reaching 36.38. Therefore, solid particle plugging effectively alleviates the impact of high-permeability formation caused by permeability difference during steam flooding.