In a carbon-constrained world, future uses of nuclear power technologies can contribute to climate change mitigation as the installed electricity generating capacity and range of applications could be much greater and more diverse than with the current plants. To preserve the nuclear industry competitiveness in the global energy market, prognostics and health management (PHM) of plant assets is expected to be important for supporting and sustaining improvements in the economics associated with operating nuclear power plants (NPPs) while maintaining their high availability. Of interest are long-term operation of the legacy fleet to 80 years through subsequent license renewals and economic operation of new builds of either light water reactors or advanced reactor designs. Recent advances in data-driven analysis methods—largely represented by those in artificial intelligence and machine learning—have enhanced applications ranging from robust anomaly detection to automated control and autonomous operation of complex systems. The NPP equipment PHM is one area where the application of these algorithmic advances can significantly improve the ability to perform asset management. This paper provides an updated method-centric review of the full PHM suite in NPPs focusing on data-driven methods and advances since the last major survey article was published in 2015. The main approaches and the state of practice are described, including those for the tasks of data acquisition, condition monitoring, diagnostics, prognostics, and planning and decision-making. Research advances in non-nuclear power applications are also included to assess findings that may be applicable to the nuclear industry, along with the opportunities and challenges when adapting these developments to NPPs. Finally, this paper identifies key research needs in regard to data availability and quality, verification and validation, and uncertainty quantification.
Future advances in nuclear power technologies call for enhanced operator advice and autonomous control capabilities that can leverage simpler designs and increased safety features to reduce reliance on human labor. One of the first tasks in the development of such capabilities is the formulation of symptom-based conditional failure probabilities for the plant structures, systems, and components (SSCs) of interest. The primary goal is to aid plant personnel in (1) deducing the probabilistic performance status of the monitored SSCs and (2) detecting impending faults/failures. The task of estimating conditional failure probability is a bidirectional inference problem, and a logical approach is to use the Bayesian network (BN) method. As a knowledge-based explainable artificial intelligence tool and a probabilistic graphical model, BN offers reasoning capability under uncertainty, graphical representation emulating physical behavior of the target SSC, and interpretability of the model structure and results. This paper provides a systematic overview of the BN technique and the software tools for implementing BN models, along with the associated knowledge representation and reasoning paradigm. Both operational data and expert judgment can be readily incorporated into the knowledge base of a BN model. The challenges with data availability are highlighted, and the general approach to target SSC identification is presented. The focus is on failure-prone and risk-important balance of plant assets, especially for cases with strong operator involvement. Two example case studies on the failure of (1) a centrifugal pump and (2) an electric motor are conducted to demonstrate the usefulness and technical feasibility of the proposed BN-based fault diagnostic system using an expert system shell.