As a submersible permanent magnet synchronous motor (SPMSM) must function in downhole high temperature crude oil for long periods of time, the accurate prediction of its temperature rise is crucial to improve the stability of the motor. However, the analysis of its temperature field involves multiple physical fields, such as the electric field, the magnetic field, the fluid field and so on, and it is difficult to calculate accurately. Motor loss is usually loaded as a fixed value when calculating the temperature field, while in reality, the loss always changes with temperature. Therefore, the calculation of temperature is inaccurate using this one-way coupled method. In this paper, the relationship between loss and temperature is investigated and an electromagnetic-thermal fluid multi-physics two-way coupled analysis method suitable for SPMSM is proposed. The loss can be loaded as a variable by this new two-way coupled method, which significantly improves the temperature calculation accuracy. In order to prove the feasibility of the two-way coupled method, experiments based of a prototype of high torque and low speed SPMSM and cavity pump are conducted with the fiber Bragg grating (FBG) sensor measuring SPMSM temperature. Finally, the multi-physics two-way coupled method proposed in this paper is proven to be rational and feasible in the analysis of the SPMSM temperature rise.
This study proposes an optimization methodology for automotive permanent-magnet synchronous motors (PMSMs) to achieve maximum efficiency, maximum average torque, and minimum torque ripple. Many geometrical parameters can be used to define the PMSM of an automobile. To identify the most significant parameters for optimization, the fractional factorial design of the design of experiment (DOE) was employed for screening, considering the interaction effects. The central composite design was used to construct the proxy model between the optimization target and optimization variable, and the effectiveness of the model was judged. Aiming at the multi-objective optimization problem of a motor, a new mechanism for grey wolf optimizer (NMGWO) algorithm combining an elite reverse learning strategy, a local search strategy, and a nonlinear control parameter strategy is innovatively proposed. This algorithm was applied to solve the multi-objective optimization model. The numerical calculation results show that this is an effective optimization design method that can improve the performance of automotive PMSMs. The effectiveness of the NMGWO algorithm on the optimization results of permanent-magnet synchronous motors is verified by the experimental results.
Based on the key module-lifting arm system, based on the principle of similarity and the hydrodynamic experimental method of a multi-dimension vibration test platform, an experimental platform for dismantling equipment is designed and built. Subsequently, the motion control model of the six-degrees-of-freedom platform is established. The three-ring control model of a servo electric cylinder is established, and the active heave compensation control of a servo electric cylinder is realized by combining position control theory. Based on the co-simulation of ADAMS and Simulink, the co-simulation system of the integrated dismantling equipment experimental platform is designed and built, and the simulation system is tested and verified. Finally, simulation and experimental verification are carried out based on the experimental platform and co-simulation system. The results show that the heave compensation rate reaches 58.3% in third-class sea conditions, 61.2% in fourth-class sea conditions, and 62.4% in fifth-class sea conditions. The integrated dismantling scheme of super large offshore oilfield facilities is feasible but, in order to ensure the safety and reliability of the operation, a heave compensation system needs to be added. The error between the simulation results and the experimental results is about 15%. Based on the analysis of external interference factors in the experiment, the error results are within a reasonable range, which proves that the experimental platform, the co-simulation system of the experimental platform, and the heave compensation strategy are accurate and effective. This study, for the first time in China, provides an effective experimental platform and co-simulation platform for the design and optimization of the integrated dismantling equipment of super large offshore oilfield facilities and lays a good research foundation for the construction and engineering demonstration of subsequent equipment.
With the development of global deepwater oil and gas and offshore wind power resources, there is an increasing demand for ultra-deep water pile hammers (UDPH). In this paper, a permanent magnet synchronous motor (PMSM) with oil fill is proposed for UDPH on the basis of underwater 2500 m depth and 450 kJ impact energy requirements. First, the rated parameters of the PMSM are calculated based on the power required by hydraulic pumps, and then, the method of combining empirical formulas and path algorithms is used to complete the electromagnetic scheme design. Second, finite element analysis of the electromagnetic field is carried out by Maxwell under both no-load and load conditions to verify the rationality of the PMSM. Furthermore, aiming at improving efficiency and reducing cogging, parameter optimization is carried out by a robust parameter optimization design method, and the optimal parameter scheme of the PMSM is obtained. In addition, loss analysis and temperature field coupling calculations of the optimized PMSM are conducted to verify that the temperature of this motor can meet the requirements under different working conditions. Finally, a comparative analysis is conducted between the proposed PMSM and the three-phase asynchronous motor used in the underwater 2,500 m-450 kJ UDPH. The results indicate that the new PMSM introduced in this paper demonstrates significant advantages in terms of weight, volume, and efficiency; moreover, the new PMSM is reasonable and more suitable for UDPH. Therefore, the PMSM proposed in this paper is reasonable and can provide a theoretical basis for improving the traditional UDPH.