TiBw/TA15 (TA15 alloy reinforced by TiB whiskers) composites with network microstructures were successfully prepared by current-assisted sintering at 1100 °C for 10 min. The influence of the sintering parameters on the microstructures of obtained composites was investigated. The sintering temperature was the main factor affecting the average aspect ratio of TiBw, and the average diameter of TiBw could be controlled for various sintering conditions. Yield strength, ultimate compressive strength, and plastic strain at ambient temperature are 1172.5 MPa, 1818.4 MPa, and 22.4% for the TiBw/TA15 composites, respectively. Moreover, yield strength of the composites at 600 °C is 616.3 MPa, which is 26.1% higher than that of the TA15 titanium alloy. The effect of the TiBw on the microstructure evolution for the alloy matrix was discussed in detail. The strengthening mechanism of the TiBw/TA15 composites with network microstructure was attributed to the microstructure modification induced by TiBw, load bearing effect, and dislocation strengthening effect of the TiBw.

Severe surface roughening during the hydroforming of aluminum alloy parts can produce surface defects that severely restrict their application in the automobile and aerospace industry. To understand the relation between strain, grain size and surface roughness under biaxial stress conditions, hydro-bulging tests of aluminum alloy tubes were carried out, and the tubes with different grain sizes were prepared by a spinning and annealing process. The surface roughness was measured by a laser scanning confocal microscope to evaluate the surface roughening macroscopical behavior, and the corresponding microstructures were observed using electron back-scattered diffraction (EBSD) to reveal the roughening microscopic behavior. The results obtained show that the surface roughness increased with both strain and grain size under biaxial stress. No surface defects were observed on the surface when the grain size was less than 105 μm if the strain was less than 18%, or when the grain size was between 130 and 175 μm if the strain was less than 15.88% and 7.15%, respectively. The surface roughening microscopic behavior was identified as an inhomogeneous grain size distribution, which became more pronounced with increasing grain size and resulted in greater local deformation. Concentrated grain orientation also results in severe inhomogeneous deformation during plastics deformation, and serious surface roughening.