The bearing-rotor-gear system is an important mechanical component for transmitting motion and power. Due to the complex responses, the condition assessment of the transmission system becomes more difficult. Thus, a model of the bearing-rotor-gear system with a misaligned rotor is built for implementing the complex response analysis. The misalignment rotor is realized by offset connection of couplings, and the creative excitation force is transferred to the bearing inner ring through the rotor. The constructed model is checked by the corresponding experiment. From the simulation results, it is found that vibration responses are modulated by rotor frequencies, and there are rotor frequencies, harmonic frequencies of bearings, and gear pairs in the spectrum. When the misalignment defect is deepening, the high-order harmonic responses are excited. If the revolving speed increases, the modulation of the rotor frequencies is accentuated, the vibration intensity generated by gear pairs is attenuated, while the harmonic response and super-harmonic response of bearings can be suppressed, and the system vibrates mainly at the low-frequency band. When the load becomes higher, the amplitudes of the rotor frequencies, meshing frequencies, and defect frequencies are all increased.

Due to their excellent stability and zero leakage capability, thrust bearings with herringbone spiral grooves are frequently used in transmission mechanisms. However, the lubrication mechanism of thrust bearings has not been clearly understood and explained, preventing the optimization of the bearing performance. Thus, this paper is devoted to solving this problem by building a three-dimensional finite element flow model. In this model, the change in viscosity temperature is considered using Roelands equation, and the turbulence and cavitation are taken into consideration. Using the established model, the influence of parameters such as spiral angle, groove width ratio, and rotational speed on the cavitation area of the thrust bearing are analyzed. The pressure contour and speed distribution are obtained inside the clearance, as well as the volume fraction of the gas phase at the end face. Finally, according to the analysis results, the optimum structural parameter for the herringbone spiral groove structure is proposed, which enables higher bearing stability and provides a reference for engineering practice.

Due to the variable working conditions, there are compound defects in the gear shaft-bearing system easily, vibration signals are very complex, and the fault diagnosis of the system becomes more difficult. Thus, a 36 degrees of freedom (36-DOFs) dynamic model is established for discussing the vibration characteristics of the gear shaft-bearing system, the gear pair spalling defect is considered, there are localized defects on the inner raceway and outer raceway of the supporting bearing, the work conditions contain variable speed, variable load, speed fluctuation, and load fluctuation. The obtained vibration signal is processed by the short-time Fourier transform for the time–frequency distribution map. When the gear shaft-bearing system with compound defects operates under variable conditions, roller passing outer raceway frequency, roller passing inner raceway frequency, gearing meshing frequency, and the relative harmonic frequencies can also be found. The defect frequencies and frequency amplitude are increasing with the speed while the system makes the accelerated movement. While the load acting on the system increases, the defect frequencies remain unchanged, but the frequency amplitude becomes larger. If there are fluctuations of the speed and load, the apparent defect frequency fluctuation and amplitude fluctuation is generated. The mathematical model and the analysis results are verified by the experiment, which will provide the theoretical basis for the fault diagnosis of the gear shaft-bearing system.

In the defect diagnosis of the gear-shaft-bearing system with compound defects, the generated vibration signals are complicated. In addition, the information acquired by a single sensor is easily affected by uncertain factors, and low diagnostic accuracy is caused when traditional defect diagnosis methods are used, which cannot meet the high-precision diagnosis requirements. Therefore, a method is developed to identify the defect types and defect degrees of the gear-shaft-bearing system efficiently. In this method, the vibration signals are collected using multiple sensors, the dual-tree complex wavelet and the optimal weighting factor (OWF) methods are used for the data layer fusion, and the preprocessing is realized through wavelet transform and FFT. A learning model based on two-stream CNN composed of 1D-CNN and 2D-CNN is established, and the obtained wavelet time-frequency map and FFT spectrum are used as the input. Then, the trained features from the output of the connected layer are classified by the SVM. Compared with the OWF-1DCNN and OWF-2DCNN models, the time consumption of the OWF-TSCNN model is increased by 14.5%–26.6%, and the convergence speed of the network is decreased. However, its accuracy reaches 100% and 99.83% in the training set and test set, and the loss entropy and over-fitting rate are also greatly reduced. The feature extraction ability and generalization ability of the OWF-TSCNN model are increased, reaching 100% diagnosis accuracy on different defect types and defect degrees, which is more suitable for defect diagnosis of the gear-shaft-bearing system.

Mechanical power and motion are often transmitted by the gear-rotor-bearing system. When there are fitting clearances between the housing and outer ring in bearings, complex vibration responses will be generated, which makes the operating status difficult to identify. Therefore, for analyzing dynamic responses, a dynamic model of gear-rotor-bearing systems with bearing fitting clearances is proposed. In the model, the bearing system with fitting clearances and gear pair system are combined, and the coupling relationship is determined by the gyroscopic mo-tion of the shaft. The friction force and collision force caused by fitting clearances are also con-sidered, which are simulated by the Coulomb friction model and Hertz theory. The result shows that the meshing stiffness will also be excited by the bearing displacement. When there are fit-ting clearances on the bearing, the amplitude modulation of the bearing outer raceway to the system time-domain response is intensified, and the multiple harmonic frequency of bearings and gear pairs are generated on the spectrum, as well as defect frequencies of gear pairs. As the fitting clearance is increased, the higher multiple harmonic responses will be caused. Although the response amplitude of the gearbox is increased by raising the input speed, multiple harmon-ic responses are suppressed, which makes the system mainly vibrate at the fundamental fre-quency. Then, the dynamic model and the vibration analysis are experimentally verified.