With the rapid development and evolution of the Internet-of-Things (IoT) and big-data analysis technologies, faster and more accurate production data analysis and process capability evaluation models will bring industries closer to the goal of smart manufacturing. Small sample sizes are also common, due to destructive testing, the high costs of detection, and insufficient technological capacity, and these undermine the reliability of the statistical method. Many studies have pointed out that a confidence-interval-based fuzzy decision model can incorporate accumulated data and expert experiences to increase testing accuracy for small samples. Therefore, this study came up with a confidence-interval-based fuzzy decision model based on a process yield index. The index not only reflects process capability but also has a one-to-one mathematical relation with the process yield so that it is convenient to apply in practice. The proposed model not only diminishes the probability of misjudgment resulting from sampling error but also improves the accuracy of testing under the situation of small sample sizes, thereby contributing to the development of smart manufacturing.
It is important to estimate the sample data when inspecting the quality of products. Therefore, sampling error and uncertainty in the measurement are inevitable, which may lead to misjudgment in product performance evaluation. Since the important quality characteristics of gasoline belong to one-sided specifications, a one-sided specification capability index was proposed to evaluate whether the process capabilities of various quality characteristics of gasoline reach the required quality levels. The 100(1−α)% upper confidence limits of the index were obtained to ensure low producer’s risk and reduce sampling errors. To deal with fuzzy data and limited sample sizes, a fuzzy testing model based on the 100(1−α)% upper confidence limits of the index was developed. A practice example of 95 unleaded gasoline was used to illustrate the effectiveness and usefulness of the proposed method. The result shows that two quality characteristics—Reid vapor pressure and oxygen content—of the nine quality characteristics of the 95 unleaded gasoline should be considered for improvements. This study provided an evaluation procedure to facilitate quality managers to take the opportunity to improve product quality, promoting the improvement of air quality, and the sustainability of industrial processes or products.
21 November 2023 in International Journal of Reliability, Quality and Safety Engineering