The integration of nanomaterials into sensor technologies not only poses challenges but also opens up promising prospects for future research. These challenges include assessing the toxicity of nanomaterials, scalability issues, and the seamless integration of these materials into existing infrastructures. Future development opportunities lie in creating multifunctional nanocomposites and environmentally friendly nanomaterials. Crucial to this process is collaboration between universities, industry, and regulatory authorities to establish standardization in this evolving field. Our perspective favours using screen-printed sensors that employ nanocomposites with high electrochemical conductivity. This approach not only offers cost-effective production methods but also allows for customizable designs. Furthermore, incorporating hybrids based on carbon-based nanomaterials and functionalized Mxene significantly enhances sensor performance. These high electrochemical conductivity sensors are portable, rapid, and well-suited for on-site environmental monitoring, seamlessly aligning with Internet of Things (IoT) platforms for developing intelligent systems. Simultaneously, advances in electrochemical sensor technology are actively working to elevate sensitivity through integrating nanotechnology, miniaturization, and innovative electrode designs. This comprehensive approach aims to unlock the full potential of sensor technologies, catering to diverse applications ranging from healthcare to environmental monitoring. This review aims to summarise the latest trends in using hybrid nanomaterial-based sensors, explicitly focusing on their application in detecting environmental contaminants.

The scope of this work is to provide an overview of the influences of process parameters, print orientation, and post-process treatments of Ti6AlV4 processed by laser powder bed fusion on its microstructure and physical and mechanical properties and their anisotropic behavior. To avoid the influence of changes in powder quality and ensure comparability, experiments were carried out using a single batch of virgin powder. First, characterization of the density and surface roughness was performed to optimize the process parameters utilizing design of experiment. Tensile, notched bar impact and compression test specimens were built in three different orientations: vertically, horizontally, and inclined at 45° to the build plate. Later, the influence of the staircase effect and the possible course of anisotropy from vertical to horizontal were investigated. Subsequently, heat treatments for stress relief, furnace annealing, and hot isostatic pressing were performed. In addition to as-built samples, mechanical machining and a two-step electrochemical polishing surface treatment were applied to investigate the influence of the surface roughness. With parameter optimization, a relative density of 99.8% was achieved, and surface roughness was improved over default parameters, reducing Ra by up to 7 µm. Electrochemical polishing is a viable way to decrease the surface roughness. An Ra value of 1 µm and an Rz value of 4 µm can be achieved for 45° downskin surfaces with as-built surface roughness values of Ra 24 µm and Rz 117 µm. As-built and stress-relieved conditions show little anisotropy in their yield and tensile strength (max 2.7%), but there is a strong influence of the build orientation on necking, and brittle fracture behavior is shown due to the martensitic microstructure (up to 70%). Heat treatment can increase the ductility and further decrease the strength anisotropy with both furnace annealing and hot isostatic pressing delivering similar results for tensile properties, while angled samples exhibit behavior that is closer to vertical than horizontal, indicating a non-linear change in break behavior. Electrochemical polishing increases fracture necking, and its isotropy drastically increases from 4% to over 30% compared with as-built parts, which is close to the level of the machined specimen.

The adoption of chrome-free anodizing and sealing systems for aluminum alloys, particularly AA2024, is gaining prominence due to environmental and health concerns associated with traditional Cr(VI)-based processes. This study evaluates the environmental and economic impacts of sulfuric acid anodizing (SAA) combined with sealing based on fluorozirconate, molybdate, and cerate. Comparative analyses were conducted against conventional Cr(VI) systems and SAA with Cr(III) sealing, focusing on corrosion resistance, energy consumption, washing steps and material flows. The entire anodizing process was examined, including pretreatment, anodization, and sealing. Electrochemical analyses and surface characterization through SEM/EDS, FIB, and XPS were conducted. The results demonstrate that the chromium-free system offers competitive corrosion resistance while significantly reducing environmental and economic costs. Furthermore, fluorozirconate, molybdate, and cerate-based post-treatments broaden its application spectrum in corrosion science and warrant further exploration. However, adopting new sealing technologies in aerospace requires extensive certification involving corrosion resistance, durability assessments, and stringent environmental simulations. Compliance with regulatory standards set by the FAA (Federal Aviation Administration) and EASA (European Union Aviation Safety Agency) necessitates thorough documentation, third-party validation, and testing to ensure safety and performance before industrial implementation. These challenges underscore the complexity of transitioning to more sustainable anodizing and sealing technologies in the aerospace industry.

Nickel’s durability and catalytic properties make it essential in the aerospace, automotive, electronics, and fuel cell technology industries. Wastewater analysis typically relies on sensitive but costly techniques such as ICP-MS, AAS, and ICP-AES, which require complex equipment and are unsuitable for on-site testing. This study introduces a novel screen-printed electrode array with 16 chemically and, optionally, electrochemically coated Au electrodes. Its electrochemical response to Ni²⁺ was tested using Na₂SO₃ and ChCl-EG deep eutectic solvents as electrolytes. Ni²⁺ solutions were prepared from NiCl₂·6H₂O, NiSO₄·6H₂O, and dry NiCl₂. In Na₂SO₃, the linear detection ranges were 20–196 mM for NiCl₂·6H₂O and 89–329 mM for NiSO₄·6H₂O. High Ni²⁺ concentrations (10–500 mM) were used to simulate industrial conditions. Two linear ranges were observed, likely due to differences in electrochemical behaviour between NiCl₂·6H₂O and NiSO₄·6H₂O, despite the identical Na₂SO₃ electrolyte. Anion effects (Cl⁻ vs. SO₄²⁻) may influence response via complexation or ion pairing. In ChCl-EG, a linear range of 0.5–10 mM (R² = 0.9995) and a detection limit of 1.6 µM were achieved. With a small electrolyte volume (100–200 µL), nickel detection in the nanomole range is possible. A key advantage is the array’s ability to analyze multiple analytes simultaneously via customizable electrode configurations. Future research will focus on nickel detection in industrial wastewater and its potential in the multiplexed analysis of toxic metals. The array also holds promise for medical diagnostics and food safety applications using thiol/Au-based capture molecules.

Electronic waste is a concentrated secondary source of Ag, Au, and Cu. Still, its suitability for environmental sensing depends not only on extraction efficiency but also on material quality, processability, reproducibility, and demonstrated analytical performance. This review evaluates the recovery-to-sensor pathway using an evidence-based framework that distinguishes genuinely recycled-metal materials from waste-assisted syntheses, reused components, and commercial-precursor benchmarks. Recovery and purification routes are assessed according to material attributes relevant to sensing and printing, including elemental purity, residual lixiviants, phase composition, oxidation state, particle-size distribution, surface chemistry, colloidal stability, and batch reproducibility. The final evidence inventory comprised 88 publications and was classified by material provenance (P1–P6) and evidence level (E1–E6), from recovery-only studies to integrated pathways incorporating device fabrication, real-sample validation, sustainability metrics, and end-of-life management. Direct evidence is strongest for Cu-based systems, including NiO-doped CuO nanoflakes obtained from flexible printed circuit boards for room-temperature ammonia sensing, Cu₂O recovered from waste electric cables for electrochemical sensing, Cu₂O/CuO nano-skeletons produced from waste printed circuit boards, and recycled Cu electrodes and Cu(OH)₂ nanostructures derived from spent lithium-ion batteries. Au recovered from discarded electronic components has also been converted into functional nanoparticles, while commercial-AuNP studies provide transferable evidence for recyclable colorimetric sensing. The review identifies major gaps in direct recycled-versus-virgin comparisons, ink rheology, multi-batch reproducibility, harmonized limits of detection, real-matrix validation, quantitative life-cycle data and recovery of used sensors. A circular-sensor assessment framework is proposed based on material yields, recycled content, process mass intensity, energy and water use, device lifetime, valid measurements per device and end-of-life recovery. None of the studies included in the final evidence inventory met all E6 criteria required for a fully validated circular-sensor claim.