Cement sheath is an annular structure situated between casing and formation, which is designed to seal the formation and reinforce the borehole. However, owing to the surface irregularity and drilling mud residue, the interface between the cement sheath and the formation is one of the weakest parts for fluid leakage causing well integrity issues, which would also affect the reliability of the cement bond logs. To evaluate the cementation state and tensile properties of the cement-formation interface, rock-cement composite disc specimens are prepared, considering key factors such as lithology, interface irregularity, treatment of oil-based drilling mud contamination, and flushing fluid washing. Flushing efficiency of the drilling mud contaminated rock surface, interface cementation characteristic, referenced tensile strength, and tensile fracture morphology are acquired and analysed comparatively. Results show that (1) the flushing efficiencies of shale and sandstone are 74.1 ~ 61.9% and 52.4 ~ 28.4%, respectively, decreasing with the increase in surface irregularity. (2) The rock-cement interface gradually becomes poorly cemented as the surface cleanliness decreasing and the irregularity increasing. (3) Under the condition of drilling fluid contamination, there exists a transitional area at the cemented interface, where microcracks and pores are developed. (4) With the influence of drilling mud contamination, the referenced tensile strengths of shale-cement and sandstone-cement interfaces drop from 2.716 to 0.586 MPa and from 2.840 to 0.007 MPa, respectively. The effects of underground temperature and pressure environment are not particularly considered in this study and would be investigated systematically in future research.

In a casing-cement sheath-formation system, the cement–formation interface is usually weakly cemented for the residual of drilling mud, in which a leakage path would easily form, threatening the safe operation of underground energy exploitation and storage. To evaluate the compressive and shear mechanical behavior of the cement–formation interface, cement–rock composite cylindrical specimens were prepared. Uniaxial and triaxial compression and direct shear tests were implemented. The flushing efficiency of the rock surface, compressive strength, interface incompatible deformation, parameters of shear strength, and morphology of shear failure surface were acquired and analyzed. Results show that the flushing efficiency of shale surface decreases from 76.7% to 64.2% with the surface roughness increasing from 0 to 2 mm. The flushing efficiency of sandstone is only 44.7%, remarkably lower than that of shale. With the stress condition transforming from uniaxial to triaxial compression, the feature of the stress–strain curves changes from elastic-brittle to elastoplastic, and the compressive strength increases from 20.6~60.1 MPa to 110~120 MPa. The cement part presents noteworthy plastic deformation and several micro shear fractures develop. There is incompatible deformation between cement and rock, which induces interface debonding for almost all the composite specimens. The internal friction angle and cohesive strength both decrease with the increase in pollution degree of drilling mud, and increase with the rise in surface roughness. The shear facture surface is not exactly the rock–cement interface, but usually manifests as a shear zone, in which the rock, cement, and interface all contribute to the final shear failure. The above findings would be valuable for the revealing of cement–formation interface failure mechanism.

The cement sheath is an annular structure between casing and formation, which is crucial to the integrity of the wellbore system. Considering that the temperature and pressure environment is changing continuously with increasing burial depth, the micro-structure and macro=mechanical properties of the in-situ cement sheath will change accordingly. To investigate the variation of burial depth on the evolution of the tensile mechanical behavior of oil cement stone, five temperature-pressure curing and testing conditions (25 °C—0 MPa, 50 °C—10 MPa, 80 °C—20 MPa, 110 °C—30 MPa, and 140 °C—40 MPa) are set to approximately simulate an in situ temperature-pressure environment at five typical burial depths (0 m, 1000 m, 2000 m, 3000 m, and 4000 m). The in situ tensile behavior, micro-structure and pore size distribution of the cement stones at each condition are tested and comparatively analyzed. Results show that with increasing temperature and pressure, the brittleness of the cement stone reduces and its ductility strengthens accordingly. The tensile strength experiences rapid growth at first, then increases at a slower rate and finally decreases. The failure mode of the cement stone gradually transforms from tensile splitting to tensile-shear composite fracture, accompanied by increasing fracture surface roughness. Microscopically, with increasing curing temperature and pressure, the pore structure of cement stone gradually transforms from closely stacked laminated sheets to interconnected fiber networks. The dense structure of cement stone gradually becomes loose and porous. The porosity also increases from 15.96% to 29.46%.