Owing to its lack of crosslinking, polypropylene (PP) is considered an environmentally friendly alternative to crosslinked polyethylene as high-voltage direct current (HVDC) cable insulation. However, pure PP can accumulate space charges under a HVDC, and thus must be modified for use as an insulating material for HVDC cables. In this study, 4-methylstyrene is grafted onto PP using an aqueous suspension grafting method to improve its properties. The effects of the swelling time, reaction time, and 4-methylphenylene concentration on the reaction were investigated. The optimum process conditions were determined, including an optimum grafting ratio of 0.97%. The volume resistivity, ability to suppress space-charge accumulation, and DC breakdown strength of modified PP were also studied. Modified PP with a grafting ratio of 0.88% showed optimal space-charge suppression and the highest volume resistivity and breakdown strength. The work will facilitate the design and development of more efficient insulation materials for HVDC cables.

The paper/oil system is the main component of transformer insulation. Indicator plays a vital role in assessing the aging condition of local hot spots of transformer insulation paper. The cellulosic insulating paper is mainly composed of cellobiose. This study uses the molecular dynamics method based on reactive force field (ReaxFF) to pyrolyze the insulating paper. Various production paths of ethanol were studied at the atomic level through ReaxFF simulations. A model consisting of 40 cellobioses was established for repeated simulation at 500 K–3000 K. Besides, to explore the relationship between the intermediate products and ethanol, the combination model of intermediate products (levoglucosan, acetaldehyde, 2,2-dihydroxyacetaldehyde) was established for repeated simulation. The simulation results showed that the increase in temperature can accelerate the production of ethanol from insulating paper and its pyrolysis intermediate products, which matched the related experimental results. This study can provide an effective reference for the use of ethanol as an indicator to assess the aging condition of the local hot spots of transformers.