Spent coffee grounds (SCG) are industrial biowaste resulting from the coffee-brewing process, and they are often underutilized and end up in landfills, thereby leading to the emission of toxic gases and environmental damage. Hydrothermal carbonization (HTC) is an attractive approach to valorize wet biomass such as SCG to valuable bioproducts (i.e., hydrochar). Thus, in this work, the HTC of SCG was carried out in a 500 L stainless steel vessel at 150, 170, 190, 210, and 230 °C for 30 min, 60 min, 90 min, and 120 min and a feedstock to water weight ratio of 1:5, 1:10, and 1:15, and the use of the resulting hydrochar as a solid fuel was evaluated. The results showed that a high energy recovery (83.93%) and HHV (23.54 MJ/kg) of hydrochar was obtained at moderate conditions (150 °C, 30 min, and feedstock to water weight ratio of 1:5) when compared with conventional approaches such as torrefaction. Following this, the surface morphology, functionality, and combustion behavior of this hydrochar were characterized by SEM, FTIR, and TGA, respectively. In short, it can be concluded that HTC is an effective approach for producing solid fuel from SCG and the resulting hydrochar has the potential to be applied either in domestic heating or large-scale co-firing plants.

This review article focuses on recent studies using hydrothermal carbonization (HTC) for producing hydrochar and its potential application as a solid fuel pellet. Due to the depletion of fossil fuels and increasing greenhouse gas (GHG) emissions, the need for carbon-neutral fuel sources has increased. Another environmental concern relates to the massive amount of industrial processing and municipal solid waste, which are often underutilized and end up in landfills to cause further environmental damage. HTC is an appealing approach to valorizing wet biomass into valuable bioproducts (e.g., hydrochar), with improved properties. In this review, the effects of the main HTC reaction parameters, including reaction temperature, residence time, and feedstock to water ratio on the properties and yield of hydrochar are described. Following this, the pelletizing of hydrochar to prepare fuel pellets is discussed by reviewing the influences of applied pressure, processing time, pellet aspect ratio, moisture content of the hydrochar, and the type and dosage of binder on the quality of the resulting fuel pellet. Overall, this review can provide research updates and useful insights regarding the preparation of biowaste-derived solid fuel pellets.