In this study, based on the sensitivity of the chemical composition fluctuation to the thermodynamic parameter, which controls the level of the stacking fault energy (SFE), a series of high Cr–Mn–N twinning-induced plasticity (TWIP) stainless steels are designed by using a sublattice model, and their mechanical properties and micro deformation mechanism are analyzed The formation of mechanical twins (Mts) during the deformation makes the test steel show a perfect combination of strength and ductility after different solution treatments. Among them, after a solution treatment at 950 °C and 1050 °C, the 19Cr–0.7N and 19CrSi–0.7N samples have the maximum value with the product of the strength and plasticity reaching 60.7% and 64.6%, and 12Cr–CN has the maximum value after the solution treatment at 1200 °C, reaching 81.3%. The SFE values of the 19Cr–0.7N and 19CrSi–0.7N samples were relatively high, 48 mJ·m⁻² and 45 mJ·m⁻², respectively. The SFE of 12Cr–CN is 37 mJ·m⁻², and the Mts grow rapidly during the deformation and maintain the highest twinning density under the same strain conditions. The characterization of the tensile samples occurs under different deformations by electron backscattered diffraction (EBSD) and transmission electron microscope (TEM). The results of the EBSD local misorientation difference angle analysis showed the Silicon element addition with a good Mts saturation rate. It is observed from the TEM that the nucleation process of the Mts with a high SFE is difficult, and the Mts emit and grow inward along the grain boundary during the tensile process and present a cross shape with the increase in strain. The contribution of the grain boundary strengthening (σ₀), dislocation strengthening (σ_f), and twinning strengthening effect (σ_t) under dynamic micro-refinement to stress were calculated. It is known that under a certain amount of strain, the ratio of σ_t and σ_f changes with increasing, and when the contribution of the twinning deformation to the stress exceeds about 25%, the reinforcement of the plastic deformation is dominated by the plane of σ_f.

The mechanism of the clustering in Al-Mg-Si-Cu alloys has been a long-standing controversial issue. Here, for the first time, the mechanism of the clustering in the alloy was investigated by a Kinetic Monte Carlo (KMC) approach. In addition, reversion aging (RA) was carried out to evaluate the simulation results. The results showed that many small-size clusters formed rapidly in the early stages of aging. With the prolongation of aging time, the clusters merged and grew. The small clusters formed at the beginning of aging in Al-Mg-Si-Cu alloy were caused by initial vacancies (quenching vacancies). The merging and decomposition of the clusters were mainly caused by the capturing of vacancies, and the clusters had a probability to decompose before reaching a stable size. After repeated merging and decomposition, the clusters reach stability. During RA, the complex interaction between the cluster merging and decomposition leaded to the partial irregular change of the hardness reduction and activation energy.

The high-temperature performance of 10CrNi2Mo3Cu2V steel is critically governed by the distribution of Cu-rich phases. This study systematically investigated the evolution of solute redistribution, Cu-rich phase precipitation, microstructural transformations, and mechanical properties in 10CrNi2Mo3Cu2V alloy under varying aging temperatures. Advanced characterization techniques, including atom probe tomography (APT) and transmission electron microscopy (TEM), were employed to analyze microstructural features and phase formation in both as-built and heat-treated specimens. The key findings reveal that copper atom segregation initiates at a tempering temperature of 350 °C. Upon increasing the temperature to 450 °C, extensive precipitation of nanoscale copper clusters is observed. Temperatures exceeding 450 °C trigger the formation of ε-Cu phases, which undergo subsequent coarsening. Notably, these copper clusters and Cu-rich precipitates act as dislocation pinning sites, promoting crack nucleation and propagation, thereby markedly degrading the alloy’s impact energy absorption capacity. The critical diameter for Orowan mechanism-governed strengthening by Cu-rich phases is determined to be ~6 nm, while the average diameter of matrix-penetrating Cu-rich particles is approximately 1.46 nm. Quantitative analysis demonstrated that the combined contributions of the Orowan bypass mechanism and particle-cutting mechanism yield a strength enhancement of ~219 MPa, which exhibits excellent agreement with experimentally measured strength increments. These results provide critical insights into the interplay between microstructural evolution and mechanical degradation in precipitation-strengthened steels under thermal exposure.

Alloys meeting the requirements of “700 °C and above” advanced ultra-super-critical technology, with higher thermal efficiency, have been developed in recent years. Here, a new wrought Ni-based superalloy with excellent high-temperature creep strength based on Waspaloy has been developed and is proposed as a candidate material for application in 700 °C class advanced ultra-super-critical steam turbine blades. In this new alloy, the Molybdenum (Mo) in Waspaloy is partially replaced by Tungsten (W). Creep tests have shown that this new Ni-based alloy has a 70 MPa higher creep-rupture strength than that of Waspaloy at 700 °C by extrapolating the experimental data. Detailed creep-rupture mechanisms have been analyzed by means of scanning electron microscopy, transmission electron microscopy, and chemical phase analysis with a view to devising potential approaches for performance improvements. The results showed that the partial replacement of Mo by W had negligible effect on the composition of carbides precipitated in the alloy. Instead, the amount of the γ′ phase was significantly increased, and mismatch between the γ and γ′ phases was reduced. In this way, the stability of the γ′ phase was increased, its coarsening rate was reduced, and its critical shear stress was increased. As a result, the high-temperature creep-fracture strength of the new alloy was increased.

The effect of thermal hydrogen charging on the tensile properties of GH625 superalloy was investigated. The results reveal that hydrogen significantly reduces the ductility of the GH625, leading to a shift from microvoid coalescence (MVC)-induced ductile fracture to intergranular (IG) brittle fracture. Random grain boundaries (GBs) are the primary sites for crack initiation. Hydrogen reduces the critical fracture stress of the δ phase at grain boundaries, causing cracking of the δ phase. Under the influence of hydrogen-enhanced localized plasticity (HELP) and hydrogen-enhanced decohesion (HEDE), the δ/γ interface debonds, forming microcracks that propagate along the fractured δ phase, leading to intergranular cracking. Annealing twin boundaries (TBs) serve as secondary sites for crack initiation. Hydrogen-induced local stress concentration promotes twin boundary sliding and hydrogen segregation reduces twin boundary cohesion strength, which is the primary cause of TB crack formation.