To further enhance the intelligent technology, platformisation, and systematisation of coalbed methane extraction sealing technology, this paper analyses the research progress of theories, technologies, and sealing materials related to coalbed methane extraction sealing and systematically summarises the latest achievements of the basic theories, key technologies, and sealing materials of coalbed methane extraction. Considering the increasing mining depth, advancements in intelligent technology, and the evolving landscape of coalbed methane development, it is particularly important to establish a more comprehensive coalbed methane extraction borehole sealing system. Based on this, future development trends and research prospects are proposed: In terms of coalbed-methane-extraction-related theories, there should be a stronger focus on fundamental research such as on gas flow within the coal matrix. For coalbed methane extraction borehole sealing technologies and devices, efforts should be made to enhance research on intelligent, platform-based, and systematic approaches, while adapting to the application of directional long borehole sealing processes. In terms of coalbed methane extraction borehole leakage detection, non-contact measurement and non-destructive monitoring methods should be employed to achieve dynamic monitoring and early warning of methane leaks, integrating these technologies into coalbed methane extraction system platforms. For coalbed methane extraction borehole sealing materials, further development is needed for liquid sealing materials that address borehole creep and the development of fractures in surrounding rock, as well as solid sealing materials with Poisson’s ratios similar to that of the surrounding rock mass.

Aiming to remedy the deficiency of research related to water-to-cement (w/c) ratio (near 1·0) grouting materials, particularly calcium-sulfo-aluminate (CSA)-type cementitious grouting materials, we discuss the influence of w/c ratio on CSA-type cementitious grouting materials. Various experimental data sets reveal that the cube strength, hydration exothermic rate, total energy released and in situ non-destructive resistivity all decrease with increasing w/c ratio. It is observed that pompom spherulites of ettringite differ from most cementitious materials. A lower solution concentration resulted in thicker ettringite crystal prisms. The results also show that these spherulites form because of excessive dehydrate gypsum, which also causes unexpected X-ray diffraction results in the induction period; the content of ettringite of the 1·0-w/c hardened material was highest, whereas that of the 0·8-w/c material was the lowest, indicating that the contact probability among the Al³⁺, SO₄²⁻, and ye'elimite (C₄A₃S̄) crystals that act as nucleation sites becomes low, the ion-dissolution rate of the C₄A₃S̄ framework and the precipitation rate of ettringite both decrease, the Al–O octahedral nucleation barrier increases and the crystal nucleation critical size increases.

In the process of protected seam mining, the reduction in stress and the enhancement of the gas mobility that affects the protected seam are crucial manifestations of the protection effect. Taking the working face of E₈-32010 and the upper D_5-6 coal seam of the Six Mines of Ping Coal Company Limited as the study object, the research method combining theoretical analysis, numerical simulation, and a field test was adopted. In combination with the actual production, we adopted the stress distribution law pertaining to the coal body of the protected seam under the condition of 2.2 m mining height. When the length of the tendency of the working face mining is under the condition of 2.2 m mining height and when the working face mining inclination lengths are 120 m, 160 m, 200 m, 220 m, 240 m, and 280 m, the stress distribution law that regulates the coal body of the protected seam is analyzed, and, based on the stress distribution law, the unpressurized extraction drilling holes are designed, and the effect of the coal body stress at the final hole position of the unpressurized extraction drilling holes on the efficiency of unpressurized extraction is determined through on−site extracting data. The research results indicate the following: (1) as the tendency length of the working face increases, the degree and range of pressure unloading that affects the protected layer are increasing, the stress increase in the deep D_5-6 seam is larger than that of the shallow D_5-6 seam, and the tendency direction can be divided into the stress elevation area, pressure unloading area, and stress elevation area from the shallow zone to the deep zone. Moreover, the minimum stresses in the pressure unloading area are 7.80 MPa, 6.42 MPa, 5.59 MPa, 5.59 MPa, 5.42 MPa, 5.30 MPa, and 5.21 MPa, and the minimum stress is less than 60% of the original stress; (2) the vertical stresses at the final locations of the No. 1, No. 2, and No. 3 drill holes after the protective layer is mined are 16.42 MPa, 10.74 MPa, and 6.72 MPa, respectively, and the pure amount of gas extracted from the unpressurized extracting drill holes has increased immensely; the higher the rate of unloading, the greater the increase, and, the more the unpressurized extracting drill holes are extracted, the greater the increase. The higher the unloading rate, the greater the increase: 19.77–21.31 times, 41.62–41.68 times, and 68.68–74.66 times the pure amount of gas extracted from the corresponding pre−pumping holes; (3) the No. 3 depressurized extraction borehole is 261.02–281.04 times, 191.77–205.55 times, and 138.43–148.18 times higher than the No. 1, No. 2, and No. 3 pre−pressurized extraction boreholes, respectively, and 6.09–7.14 times and 2.28–2.49 times higher than the No. 1 and No. 2 depressurized extraction boreholes, respectively. The research results can not only provide a theoretical basis for verifying the protection effect of the protected layer but also a scientific rationale for the layout of the unpressurized extraction drill holes.

Pre-pumping of coal seam gas by gas extraction borehole is an effective measure to manage gas. The existing study concluded that the pressure relief zone of the roadway is difficult to seal, and thus the sealing depth of the gas extraction borehole should generally exceed the pressure relief zone of the roadway. Based on the relationship between roughness and GSI, a numerical simulation was carried out with the engineering background of the 22200 machine tunnel of the E8 coal seam of the Sixth Mine of Pingdingshan Tianan Coal Industry Company Limited. The results of numerical simulation and field experiments show that: (1) the quantitative standard of whether the borehole has “air leakage” or whether the surrounding rock cracks around the borehole are connected to the free surface can be characterized by permeability; (2) the variation rate of relative permeability has an inflection point at 2–4 m from the free surface of the roadway wall; (3) the dividing point of whether the surrounding rock cracks around the borehole are connected to the free surface can be set at 6 m, which is located in the pressure relief zone. (4) when the sealing depth of the coal roadway is 6 m and the sealing depth of the rock roadway is 5 m, there is no gas leakage in the borehole, that is, there is an area where a crack is not connected with the free surface of the roadway in the pressure relief zone.

Hydraulic slotting is an effective technology that enhances gas extraction operations and prevents gas disasters in coal mines. Slotting parameters and spatial arrangements substantially affect permeability enhancements. The pressure-release range and effective extraction area under different slotting spatial parameters were obtained by constructing a hydraulic slotting pressure-release permeability and three-dimensional (3D) slotting numerical models. These models quantitatively characterized the influence rules of multiple slotting spatial arrangement parameters on the extraction efficiency at a 3D scale, clarified the interactions of multiple slottings and their combined effects on pressure relief and permeability enhancement, and verified the results using field engineering tests. The results showed that hydraulic slotting significantly alters local stress and strain distributions, creating high-strain and high-stress zones with clear spatial attenuation. The process enhances fracture development, reducing gas pressure from 1 MPa to 0.08 MPa, thereby improving extraction efficiency. Enlarging the slot dimensions from 1.5 to 2.5 m increases the gas pressure-relief efficiency by up to 41% and nearly triples the impact radius. Wider slot spacing (1.5 m to 3.5 m) and additional slots (from one to three) further reduce the borehole gas pressure by 23% to 25%, optimizing hydraulic slotting technology for practical applications.