Keyur Solanki

Mr. Keyur Solanki

orcid

Research Focus & Metrics

Academic Career Length

1Year (2026-Present)

(Calculated once Scilit publication data is synced: current year − year of first publication + 1)

Representative Publications

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9 April 2026 in Progress in Additive Manufacturing
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Journal Article
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KSKeyur Solanki
Keyur Solanki
PLPaul Lobpreis
Paul Lobpreis
CZCarolin Zinn
Carolin Zinn
Axel von HehlAxel von Hehl
Axel von Hehl
Laser Powder Bed Fusion (LPBF) research on aluminum alloys has predominantly focused on commercial Al–Si–Mg systems with modest Mg 2 Si contents, leaving the heat-treatment response of Mg 2 Si-rich compositions largely unexplored. This study investigates, for the first time, the hardness response of an LPBF-tailored aluminum alloy containing 3.94 ma% Mg 2 Si—over twice the equilibrium solid-state solubility limit—and identifies an optimized post-processing route to enhance mechanical performance. Three heat-treatment conditions were investigated: direct aging, solution annealing (SA), and combined solution annealing plus artificial aging (SA + A). Hardness mapping revealed that direct aging at 190 °C for 330 min achieved the highest hardness of 164 HBW2.5/67.5. The as-built and direct aged conditions were investigated using SEM, EBSD, and TEM to provide a comparative perspective of the microstructural changes that explain the increase in specimen hardness between the two conditions. The as-built state revealed a highly supersaturated α-Al matrix concentrated with early stage Al-, Mg- rich clusters and a refined Si network. In the direct aged condition, nanoscale precipitates were observed, consistent with the precipitation of Mg- and Si-rich phases responsible for the hardening response. The results indicate that the supersaturated solid solution generated during LPBF processing renders a solution-annealing step unnecessary, offering significant reductions in energy consumption. By correlating the heat-treatment routes with the resulting hardness and investigating the increase in hardness by microstructural investigations, this work provides a comprehensive comparison of post-processing routes and offers new insights into designing efficient, and sustainable thermal treatments for high performance aluminum alloys.