As a family of smart functional hybrid materials, magnetic polymer composite particles have attracted considerable attention owing to their outstanding magnetism, dispersion stability, and fine biocompatibility. This review covers their magnetorheological properties, namely, flow curve, yield stress, and viscoelastic behavior, along with their synthesis. Preparation methods and characteristics of different types of magnetic composite particles are presented. Apart from the research progress in magnetic polymer composite synthesis, we also discuss prospects of this promising research field.

Magnetic and semiconducting Fe₃O₄/poly(o-anisidine) (POA) core/shell composite particles were fabricated by an oxidation process using Fe₃O₄ synthesized separately. The dispersion stability in a liquid medium and the electrical conductivity of synthesized particles were improved because of the conductive POA polymeric shell. The morphological, microstructural, compositional/elemental, and thermal behaviors of the particles were characterized using SEM with energy dispersive X-ray spectroscopy, TEM, XRD, and thermogravimetric analysis, respectively. A smart electro-magneto-rheological suspension containing Fe₃O₄/POA particles with two functionalities, magnetism and conductivity, was prepared. Its electrorheological properties were investigated at different electric field strengths using a rotational rheometer. Without an electric field, the sample demonstrated typical Newtonian fluid behavior, as expected. However, while under the electric field, it exhibited a solid-like behavior, and the dynamic (or elastic) yield stress of the ER fluid increased linearly as a function of the electric field strength in a power-law function with an index of 2.0, following the polarization mechanism.

Herein, the electrorheological (ER) performances of ER fluids were correlated with their colors to allow for the visual selection of the appropriate fluid for a specific application using naked eyes. A series of TiO₂-coated synthetic mica materials colored white, yellow, red, violet, blue, and green (referred to as color mica/TiO₂ materials) were fabricated via a facile sol–gel method. The colors were controlled by varying the thickness of the TiO₂ coating layer, as the coatings with different thicknesses exhibited different light interference effects. The synthesized color mica/TiO₂ materials were mixed with silicone oil to prepare colored ER fluids. The ER performances of the fluids decreased with increasing thickness of the TiO₂ layer in the order of white, yellow, red, violet, blue, and green materials. The ER performance of differently colored ER fluids was also affected by the electrical conductivity, dispersion stability, and concentrations of Na⁺ and Ca²⁺ ions. This pioneering study may provide a practical strategy for developing new ER fluid systems in future.