Today, countries all over the world, faced with a global energy crisis and the effects of climate change, are looking for alternatives to fossil fuels

One of the challenges of small modular reactors (SMRs) in comparison with large reactors is the greater difficulty in achieving high burnups in smaller cores. With greater neutron leakage through the periphery, a key factor is the neutron economy of the fuel cladding. However, all large supercritical water-cooled reactor (SCWR) concepts have employed neutron-absorbing stainless steels and nickel-based alloys in order to meet all the requirements in terms of corrosion and thermalhydraulics. In order to achieve higher burnups and extend the time between refueling in a SCW-SMR, the use of chromium-coated zirconium alloy as a potential fuel cladding candidate has been explored. Chromium coatings up to a few micrometers thick have shown improved oxidation resistance of zirconium-based claddings under operating conditions relevant to SCWR concepts. In this study, Zr-2.5Nb alloy (UNS R60904) from pressure tube samples was coated using a physical vapor-deposition (PVD) method. Oxidation tests were performed on coated samples at 500 °C and approximately 25 MPa in a refreshed autoclave. The effects of the oxide on heat transfer and hydraulic resistance are also discussed in this study. Last, but not least, this study evaluates the coating cost of the fuel cladding with chromium in a vacuum plasma spray process.

The 300 MWel small Canadian supercritical water-cooled reactor (SCWR), which is a scaled-down version of the original 1200 MWel concept, has a smaller core, uses low enriched uranium fuel instead of a plutonium–thorium fuel, and features a lower (maximum) cladding temperature of 500 °C. The lower cladding temperature may permit the use of different alloys, including zirconium alloys, which had been ruled out as candidates for the Canadian SCWR, whose cladding temperature may reach 850 °C. The potential to use zirconium alloys is exciting because they have a low neutron cross section, which in turn means that fewer neutrons are lost, and the fuel can be used more efficiently. One advantage, for example,, is that the fuel cycle can be lengthened. In this paper, we report on the results of corrosion experiments used to screen zirconium- and titanium-based alloys as well as corrosion-resistant coating materials such as Cr and Al as potential candidates for fuel cladding in the small Canadian SCWR. These experiments were conducted in a refreshed autoclave in deaerated supercritical water at 500 °C and 23.5 MPa. After exposure, the weight gain was measured, and the oxide thickness and the oxide phases were examined. Of all materials, the coated and uncoated Ti-grade 2 and Ti-grade 5 alloys met our screening qualification criteria, however, Al/Cr-coated zirconium coupons showed notable improvement and will be explored further in future testing.

Canadian Nuclear Laboratories has an on-going Research & Development program to support the development of a scaled–down 300 MWe version of the Canadian Super-Critical Water Reactor concept. The 300 MWe and 170–channel reactor core concept uses low enriched uranium fuel and features a maximum cladding temperature of 500 °C. Our goal is to test surface-modified zirconium alloys for use as fuel cladding. Zirconium alloys are attractive as they offer low neutron cross section thereby allowing the use of low enriched fuel. In this paper, we report on the results of general corrosion experiments used to evaluate chromium-coated zirconium-based alloys in the two chemistries (630 μg/kg O2 in both de-aerated and lithiated supercritical water). These experiments were conducted in a refreshed autoclave at 500 °C and 23.5 MPa. After exposure, the weight gain and the hydrogen absorption were examined. At adequate coating thickness, longitudinal and transverse coupons show similar corrosion behavior with improved corrosion resistance compared to uncoated coupons. The measured concentrations of hydrogen absorption are higher for the transverse coupons. Alkaline treatment resulted in higher weight gains than was found in pure oxygenated supercritical water.