Most composites produced come from fossil fuel sources. Renewable strategies are needed for the production of composites. Charcoal fines are considered waste and an alternative for the production of biocomposites. The charcoal fines resulting from the pyrolysis of any biomass are an efficient alternative for the production of green composites. Studies to understand how the pyrolysis parameters influence the properties of this material for the production of biocomposites are necessary. Charcoal has a high carbon content and surface area, depending on final production temperatures. This study aims to evaluate charcoal fines as potential reinforcing agents in biocomposites. This study investigated for the first time charcoal fines from three pyrolysis temperatures (400, 600, and 800 °C) to identify the most suitable charcoal for use as a raw material in the production of carbon biocomposites with 30% by weight incorporated into a polyester matrix composite. Apparent density, porosity, morphology, and immediate chemical composition and Fourier transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS) of charcoal fines were evaluated. The charcoal fines produced at 800 °C showed interesting potential as polymeric matrix fillers due to their higher porosity (81.08%), fixed carbon content (96.77%), and hydrophobicity. The biocomposites were analyzed for flexural and tensile strength and scanning electron microscopy. The results revealed an improvement in resistance at elevated temperatures, especially at 800 °C, with higher breaking strength (84.11 MPa), modulus of elasticity (4064.70 MPa), and traction (23.53 MPa). Scanning electron microscopy revealed an improvement in morphology, with a decrease in roughness at 800 °C, which caused greater adhesion to the polyester matrix. These results revealed a promising new biocomposite compared to other natural lignocellulosic polymeric composites (NLFs) in engineering applications.

Due to the possible effects of global warming, new materials that do not have a negative impact on the environment are being studied. To serve a variety of industries and outdoor applications, it is necessary to consider the impact of photoluminosity on the performance of biocomposites in order to accurately assess their durability characteristics and prevent substantial damage. Exposure to photoluminosity can result in adverse effects such as discoloration, uneven surface, loss of mass, and manipulation of the intrinsic mechanical properties of biocomposites. This study aims to evaluate general charcoal from three pyrolysis temperatures to understand which charcoal is most suitable for photoluminosity and whether higher pyrolysis temperatures have any significant effect on photoluminosity. Porosity, morphology, Fourier transform infrared spectroscopy (FTIR), and X-ray photoelectron spectroscopy of charcoal were analyzed. Charcoal obtained at a temperature of 800 °C demonstrates remarkable potential as a bioreinforcement in polymeric matrices, attributable to its significantly higher porosity (81.08%) and hydrophobic properties. The biocomposites were characterized for flexural strength, tensile strength, scanning electron microscopy (SEM), FTIR, and x-ray diffraction (XRD). The results showed an improvement in tensile strength after exposure to photoluminosity, with an increase of 69.24%, 68.98%, and 54.38% at temperatures of 400, 600, and 800 °C, respectively, in relation to the treatment control. It is notorious that the tensile strength and modulus of elasticity after photoluminosity initially had a negative impact on mechanical strength, the incorporation of charcoal from higher pyrolysis temperatures showed a substantial increase in mechanical strength after exposure to photoluminosity, especially at 800 °C with breaking strength of 53.40 MPa, and modulus of elasticity of 4364.30 MPA. Scanning electron microscopy revealed an improvement in morphology, with a decrease in roughness at 800 °C, which led to greater adhesion to the polyester matrix. These findings indicate promising prospects for a new type of biocomposite, particularly in comparison with other polymeric compounds, especially in engineering applications that are subject to direct interactions with the weather.

This study aimed to assess the energy performance of three different charcoal production systems: “encosta” kiln, “rectangular” kiln, and “fornalha” kiln. Data collection involved measuring carbonization product yields and essential process variables, enabling determination of material and energy flows, and evaluation of two main energy indicators: the EROI and the energy balance. The study found that all evaluated systems had a negative energy balance, indicating inefficiency. The encosta kiln system displayed the best energy performance with the highest EROI (0.90 ± 0.45) and the greatest energy intensity (264.50 MJ t⁻¹ ± 132.25), despite having faced technological, operational, and mechanization limitations that explained its limited use on a global scale. Research that evaluates the sustainable production of charcoal has grown in recent years, however, and it is necessary to invest in studies that evaluate the existing energy flow. Thus, the energy performance indicators presented in this study offer valuable insights for decision-making in charcoal production, potentially maximizing efficiency of the systems. Optimizing carbonization system energy performance can be achieved by implementing operational parameters focused on reducing avoidable energy losses, such as improving thermal insulation and introducing systems for heat recovery or combustion gas utilization.