Polylactide (PLA)-based composite materials reinforced with ball-milled celluloses were manufactured by extrusion blending followed by injection molding. Their surface morphology from impact fracture were imaged with scanning electron microscopy (SEM) and investigated by calculating their fractal dimensions. Then, linear regression was used to explore the relationship between fractal dimension and impact strength of the resultant cellulose/PLA composite materials. The results show that filling the ball-milled celluloses into PLA can improve the impact toughness of PLA by a minimum of 38%. It was demonstrated that the fracture pattern of the cellulose/PLA composite materials is different from that of pristine PLA. For the resultant composite materials, the fractal dimension of the impact fractured surfaces increased with increasing filling content and decreasing particle size of the ball-milled cellulose particles. There were highly positive correlations between fractal dimension of the fractured surfaces and impact strength of the cellulose/PLA composites. However, the linearity between fractal dimension and impact strength were different for the different methods, due to their different R-squared values. The approach presented in this work will help to understand the structure–property relationships of composite materials from a new perspective.

Modifying bio-based degradable polymers such as polylactide (PLA) and poly(hydroxybutyrate-co-hydroxyvalerate) (PHBV) with non-degradable agents will compromise the 100% degradability of their resultant composites. This work developed a facile and solvent-free route in order to fabricate 100% bio-based and degradable ternary cellulose/PHBV/PLA composite materials. The effects of ball milling on the physicochemical properties of pulp cellulose fibers, and the ball-milled cellulose particles on the morphology and mechanical properties of PHBV/PLA blends, were investigated experimentally and statistically. The results showed that more ball-milling time resulted in a smaller particle size and lower crystallinity by way of mechanical disintegration. Filling PHBV/PLA blends with the ball-milled celluloses dramatically increased the stiffness at all of the levels of particle size and filling content, and improved their elongation at the break and fracture work at certain levels of particle size and filling content. It was also found that the high filling content of the ball-milled cellulose particles was detrimental to the mechanical properties for the resultant composite materials. The ternary cellulose/PHBV/PLA composite materials have some potential applications, such as in packaging materials and automobile inner decoration parts. Furthermore, filling content contributes more to the variations of their mechanical properties than particle size does. Statistical analysis combined with experimental tests provide a new pathway to quantitatively evaluate the effects of multiple variables on a specific property, and figure out the dominant one for the resultant composite materials.

Wood plastic composites (WPCs) composed of polylactide (PLA), pine wood flour (WF), and SBS were successfully manufactured through extrusion blending followed by injection molding. The impact strength and elongation at the break of the PLA-based WPCs toughened with SBS were higher than their non-toughened counterparts, in contrast to the decrease in the tensile strength. There was a percolation process in brittle-ductile transition of the impact strength for the SBS-toughened WPCs when the WF content was between 15 and 35 wt%. TGA indicated that SBS had no significant effect on the thermal stability of the resulting hybrid composites.

In this study, a life cycle assessment (LCA) was used to investigate the environmental benefits of using styrene-butadiene-styrene (SBS) to modify polylactide (PLA)-based wood plastic composites (WPCs), with a process-based and input–output hybrid model. The results showed that one metric ton of the SBS-modified WPCs required 1.93 × 10⁸ kJ of energy (Sample 2) and 46 m³ of water (Sample 4), and that it could produce 42.3 kg of solid waste (Sample 2) during its cradle-to-gate life cycle phases. The environmental impact load (EIL) and photochemistry oxidation potential (PCOP) accounted for the largest share, while the eutrophication potential (EP) took the smallest one. The total EIL index of Samples 1, 2, 3, and 4 added up to 1.942, 1.960, 1.899, and 1.838, respectively. The SBS-modified WPCs were found to be more environmentally friendly than their unmodified counterparts when they had the same or higher wood fiber (WF) content. SBS was viable to toughen the PLA-based WPCs from an environmental perspective. This cradle-to-gate LCA is likely to help optimize the manufacturing process and mitigate environmental impacts for the natural fiber-reinforced polymer biocomposites.