This article investigates integrated maintenance, production, and product quality control policy for a supply chain consisting of a single machine producing only one type of product, a main storage warehouse, and multi-purchases warehouses. The variation of the production rate and its use over time impact the manufacturing system’s degradation degree. Hence, the machine is subject to a random failure that directly affects the quality of the products. The goal of this study is to establish an optimal production and delivery planning with inventory management considering the production, holding, and delivery costs, and then an appropriate maintenance strategy, considering the influence of the production rate on the system degradation. Also, we provide a quality control policy to reduce the proportion of non-compliant products by using the statistical process control chart to forecast production. Forecasting the production aims to satisfy the varying demands during a finite horizon under service and quality levels. Numerical examples are presented to justify the effectiveness of the suggested strategy.

This paper proposes an optimal solution to large-scale Flexible Manufacturing System (FMS) scheduling problems under availability constraints based on Timed Petri Nets (TPNs). First a decomposition method of TPNs is proposed, then a mathematical model is derived based on their properties. The mathematical model is built to determine the optimal firing sequence of TPN transitions to minimize the total manufacturing time. The resulting firing sequence of TPN transitions is used to generate the manufacturing system supervisor operated by TPN and digital controllers. Several numerical examples and comparative studies are provided in this paper in order to prove the new approach’s efficiency.

The maintenance strategies commonly employed in industrial settings primarily rely on theoretical models that often overlook the actual operating conditions. To address this limitation, the present paper introduces a novel selective predictive maintenance approach based on a machine learning model for a multi-parallel series system, which involves executing multiple missions with breaks between them. For this purpose, the proposed selective maintenance approach consists of finding, at each breakdown, the optimal structure of maintenance activities that provide the desired reliability level of the system for each mission. This decision is based on a component’s actual age, as determined by the prediction model. In addition, an optimization model with the Extended Great Deluge (EGD) algorithm uses these predictions as input data to identify the best maintenance level for each component considering the constrained maintenance resources. Finally, the numerical results of the proposed idea applied to the Flexible Manufacturing System (FMS) data are presented to show the robustness of the model.